k0ua
Epic Contributor
Actually, the best fix for that would involve a 20 ton press, and some way of holding that frame member up in postion to get in the press. Cold pressing it would be just fine for that small amount of bend.
Frankly it will work for 20 years just as it is, no big deal really to the funtion of the grinder..... But I understand wanting to get it back straight for sure.
A giant Cresent wrench or pipe wrench hooked over the metal likely also will bend it back 95% straight.
The pipe over the stud might help things, tho likely will bend the pipe, and would likely bend the metal closer to the frame - you would end up with a straight stud, but the flange would have a little ripple...
The torch and hammer will work well, but you lose a lot of paint that way, and will see the hammer marks.
Just beating on it with a hammer (without the heavy backing like an anvil) will likely bend it over back by the frame, not straighten out the ripple - much like the pipe on the stud will do. You'll never chase it down with everything straight, just 'better' with the pipe or hammer methods.
Similar to a press, if you remove the stud and place the bent part on a heavy (heavy!) metal surface and beat on the other side with a hammer you could get it nice and straight. This is basically doing the 'press' option, instead of a strong press you use small repeated beatings....Basically put a pices of metal on an anvil and hammer it straight. But your frame is too big to hold easily on an anvil, so you'd have to improvise something.
The press will do the nice gentle straightening and you can fuss as long as you want to get as close to perfect as you want, the torch & hammer will also get you all straight but a bit messy.
Would guess your grinder grabbed something hard & immovable, and it pulled so hard and fast it bent the ear a bit.
While that ear is not the best design for a solid 3pt stud, perhaps you had the best result if that is all that got damaged. If you beef it up, next time something happens, what will break then? A little bent metal might be the cheapest deal to fix up....
This is a tool, they get wear & abuse, stuff like this happens, it will work a long time no matter what, if anything, you do to straighted it out again.
--->Paul
I agree stuff happens, I would probably just get 2 sledge hammers and 1 extra guy, and a torch.. take off the pin. Heat up the area that is bent, have a guy stand on the inside with a 13 lb hammer and back up the bent area and you wang away with a 6 or 8 lb hammer after heating. If it cools, heat some more and bang some more until straight. Wirebrush grind off the burnt paint, and repaint. The double mounting ear sounds like a good idea but you will need a welder and the skill.. Wish I was there to help you. Hopefully you can find someone to help. Of all the things that could have happened, this is about the least worrisome one. You might get by with cold bending, but it could easily crack too, You might not see the crack and go on using it, and then fail completely later. My 2 cents.. You have been given lots of good ideas.. do what ever you think prudent. Good Luck.
James K0UA