Chilly807
Elite Member
I found this tip on another TBN thread, and it would have been really helpful to me during my build, so I thought I would dump it here: for aligning bushings like on a QA adapter, weld in the length of DOM tubing whole, then when welding on the part is complete, cut out the center, leaving behind the desired length of bushing. This basically guarantees that the bushings will align. Awesome.
True, but you'd have to have 10 times the amount of tubing you actually need, which gets expensive. I'd be more tempted to buy a length of round stock the same as the pin size and use that as a mandrel to hold the bushings aligned while welding is finished. If you're going to do that, welding the bushings in would be almost the last thing you do after the side frames are finished and the torque tube between the two of them is in place. If that was the case, having some extra clearance around the bushings would be handy for fine tuning. Maybe use a rotary file to make wiggle room in the bores the tubing will go in if needed.
I'm getting the urge to get started on mine soon, trying to resist until spring gets here and I can work outdoors.
Sean