First off THANKS AGAIN for all the responses....
JB.... I think you are right...to see what is really going on will take some time to take things apart and see if there is something binding. Right now, I am gonna say there hasn't been any more of the "pops" and the cylinder and dipper seem to operate smoothly. (Except for the few inches of stroke where it seems like the hydraulics have to catch up to the position of the dipper
Can you inspect it to see if there is a rock or stick in a bind when it extends?
I don't know if you can do it, but can you pull the cylinder pin and see if the stick moves freely without hydraulics?
Then with cylinder still disconnected, see if the cylinder moves freely without the stick attached.
There's not terribly much that can get goofy on you. Cylinder leak, cylinder damage, stick binding, stick hitting something, control leaking.
jb
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Airic ....I forgot to say that this is PTO pump unit..so the 3-Pt hitch position should not be a factor.
Airic
This is probably not it but, have you checked your lever that lifts and lowers your 3-point to be sure it is in neutral? I had a similar problem with my backhoe and scrached my head raw trying to figure out what was going on till I found that the lever was slightly out of neutral. This lever is tied to the same hydralic lines and if you bump that lever out of possition just a little when using the backhoe it can exhibit the issues you describe.
Wayne County.... So far no leakage... and I can't see any scoring on the cylinder... Is there a way to check for a Bent Rod other than a leak?
I was wondering about a control valve problem. Perhaps valve is not opening up correctly and when the Dipper is coming down it might be leaking somehow and getting ahead of the hydraulic fluid flow... then when the fluid catches up it goes back to operating under power??? I don't know enough about hydraulics to understand why or why not that might happen...Maybe a hydraulics wizard could comment on the theory....
Oh if it's a bent rod, you won't need cardboard. Just look at where the rod exits the gland.
A couple pops? Makes me think bent rod even more. Do yourself a huge favor. Do not use the backhoe until you determine the problem. If it is an internal cylinder problem, you can probably salvage most of the cylinder. I have a cylinder here in my shop from an old ford backhoe that the idiot operator kept using after he had this same issue. It took me about 3 hours to disassemble the cylinder and after I got it apart, the only thing good on the cylinder was the fittings that were screwed in to the ports.
You can see where the rod was rubbing the cylinder housing. I could have saved the piston and housing if he stopped using it.