DIY Remote Hydraulics

   / DIY Remote Hydraulics
  • Thread Starter
#11  
Thanks to everyone, you guys are great. Anyhow, I couldn't find the exact article...but did find a similar on a british forum.
Here is what I did.
First, I removed the cover where the optional hydraulic block would be installed.
SG205219.JPG
My brother-in-law (a toolmaker) took a bunch of measurements of the inlet and outlet ports and the location of the three previously unused bolt holes. He then manufactured an adapter block out of a chunk of scrap aluminum that was laying around his shop.
The reason that it is so tall is because he staggered the inlet and outlet in order to increase the wall thickness between the two ports. (he looked up the hydraulic pressure for my machine and even took into account the nipple threads...that must be why the original article talked about TIG welding the nipples in place)
SG205206.JPG
He machined out an O-Ring channel around each port...and if my memory serves me correctly...he left .015" of the rings protruding from the channels. He said this was more than is typically needed, so he squared off the channels instead of the normal rounded ones in order to provide some room for the rings to expand into.
SG205209.JPG
He did not feel positive about the port locations on his adapter plate, so he suggested that I install a couple of dowel pins and verify that everything would line up correctly. (I didn't have the correct size dowels, so I simply cut off some old drill bits)
SG205205.JPG
Everything lined up perfectly. So I chased out the bolt hole threads (they had a little bit of rust nodules in them)
SG205208.JPG
Then I bought some new 8mmX50mm 1.25 thread allen head bolts and installed the adapter plate, tightened up the hose connections, and checked for leaks.
SG205214.JPG
All that I wanted to do at this point was to create a hydraulic "loop" that I could hook into. I know that I cannot dead-head this loop...it is not as convienient as factory rear remotes...But here is a picture of the hoses at the rear of the tractor, hooked together with quick connectors.
SG205210.JPG
And finally, a picture of the adapter plate installed. (I know that the picture is not clear enough for you to read...but my brother-in-law even etched the O-ring part number and dimensions into the adapter plate.)
SG205217.JPG
Now I need to put together the plumbing for a control valve and "dump" cylinder for my cement mixer.

Oh...for those of you wondering.....the Total price for the adapter plate....One case of beer.
 
   / DIY Remote Hydraulics #12  
Did you ever figure out what the 2 lines are? power beyond systems use 3(pressure,return, PwrBeyond). I'm assuming that these are the pressure and PB(or high pressure return) so it would make sense that you'll have to plum the low pressure return line somehow. Any ideas.
 
   / DIY Remote Hydraulics #13  
Hate to bump a thread this old. Wondering if something can be done on a JD 3038e for less than the 1k that dealers want for the rears? Anyone have pics of the connections on the factory setup for the rears on this tractor?
 
   / DIY Remote Hydraulics #14  
Hate to bump a thread this old. Wondering if something can be done on a JD 3038e for less than the 1k that dealers want for the rears? Anyone have pics of the connections on the factory setup for the rears on this tractor?

Go to JD parts and look it up. Shows the lines, & valves, the complete rear remote system.
 
   / DIY Remote Hydraulics #15  
Hate to bump a thread this old. Wondering if something can be done on a JD 3038e for less than the 1k that dealers want for the rears? Anyone have pics of the connections on the factory setup for the rears on this tractor?


If you are handy with a wrench and know basic hyd, you can purchase and install a remote unit.

You should decide what attachments you want to operate and the select a valve that will provide the functions you need.

For instance, if you are thinking T-N-T, then you want at least a two spool valve with one or two spool float.

If you are thinking log splitter, then you might choose a spool with detent.

Can you do it for less. Most definitely.

Ask your questions, and someone will answer.
 
   / DIY Remote Hydraulics #16  
I've got a set of a set of rears on an IMT 542 Deluxe that I doubt I'll ever use again and the tractor is waiting for me to have the time and money to rebuild. It has two levers and four connections, in very broad terms does that mean it is basically the same thing as the kit from JD?
 

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