Running low sulfur or regular diesel in a 07 and later Ford 6.4l wont hurt the engine but what it will do is plug the DPF. The DPF is a particulate trap that periodically has to have the accumulated soot burned off. To do this fuel is injected on the exhaust stroke which pumps raw fuel into the exhaust diesel oxidation catalyst. This raises the front of the DPF to around 1100F which burns the soot away. When the truck is in regen you get about 6 to 9 MPG. The higher the sulfur the more regens which cost you lots of MPG's and $$$$.
This is coming soon to a tractor near you. John Deere is experimenting right now with the same DPF setup that Ford uses.
John Deere allows the use of 15 ppm Ultra-Low-Sulfur diesel fuel (more commonly known as ULSD or S15 Diesel Fuels) in all Engine Models as long as the diesel fuel used meets the latest ASTM D-975 diesel fuel lubricity specification which allows up to a 520-micron maximum wear scar diameter measured on a High Frequency Reciprocating Test Rig (HFRR). This new ASTM lubricity standard was introduced on 01 January 2005, and applies to both on-road and off-road diesel fuels.
Additives for lubricity should not be necessary. Like Low Sulfur Diesel fuel, ULSD fuel requires good lubricity and corrosion inhibitors to prevent unacceptable engine wear. Additives to increase lubricity and to inhibit corrosion will be added to ULSD fuel prior to its retail sale. With these additives, ULSD fuel is expected to perform as well as Low Sulfur Diesel fuel.
Generally speaking, the same oil refinery process used to reduce Sulfur content also removes Oxygen, Nitrogen, aromatic compounds, and other key characteristics in diesel fuel, which are considered to be natural fuel lubricity agents. Sulfur content by itself has little to do with fuel lubricity. Many oil refineries are now adding back in other fuel lubricity agents to prevent the former diesel fuel lubricity and rubber seal deterioration fiasco experienced back in 1993 and 1994. Reducing the sulfur content of diesel fuel from 500 ppm to 15 ppm will have no significant effect on engine fuel economy, fuel density, fuel heating value, or fuel lubricity.
Sorry for the long post!
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