JB4310 said:
No it's definitely not that, I caught that tip in one of your first posts, I think it's the alternator or the regulator, just have to figure out where to start, is your manual in depth as to detailed component testing? John, edit: OK I'll check back tomarrow.
John,
You had many questions all over the place. I'll try to address them in some half organized method. I'll have it in a bullet form. A lot are general in nature and may or may not help.
Electrical:
1.We're dealing with DC( direct current) rather than AC alternating current.
2.Alternator generate AC electricity that need to be converted to DC. This is achieved by a rectifier bridge (diode) to convert AC to DC. In GM alternator it is called diode-trio. On most alternators diode is very easy to replace. I have not had a need to check it on 1700 but most likely it is in the alternator.
3.Overcharging and undercharging is bad for the battery and the regulator will adjust the charging current same as set point on T-stat on your home furnace. Regulator are designed solid state or mechanical/electrical like you have.
4.You can measure charging voltage at the battery with engine on with you multi-meter, red to positive .. black to negative and set the dial to volt, DC and low range if you have on your meter. What it can not tell you is if your alternator properly convert AC to DC. I bought a battery/alternator tester 25 years ago from JC Penny and darn thing still works. It identifies if the diode is bad and never failed me even once. I can not remember the range now but it identifies from 11.something to 13.something as a proper voltage with engine running, and if the diode light did not come on I knew I was good with AC to DC. I recommend you buy a cheapy one from your auto store.
5.Elec/mechanical regulator have test procedure that is different from different manufacturer. I do not have the particulars on your model.
6.On some design the AC to DC conversion is done at the regulator and not the alternator. If that is the case the regulator need to be changed.
7.I just checked the cheesy IT shop manual that I have and it did indicate that the diode is internal to the alternator and regulator does voltage.
8.a simple link for the continuity test.
Home Electrical Guide: How To Test for Continuity - ACME HOW TO.com
9.a link for voltage reading:
Voltage Readings
you said you had enough juice to crank the engine 25 times. Be very careful not destroy your starter by over working it. Use glow plug at all times. The procedure to check your circuit and sensor is at follow.
Put the key in (off) position, turn (CCW, Left, Heat) to turn the glow plug, at that point 2 red lights(oil and charging circuit) should illuminate along by moving the heat needle from Hot(Normal position) to cold. That verifies all your wires to 3 component (charging, temp and pressure is properly terminated.). Then look at the inspection hole.. when wire turns red, glow plug is happy, turn the key (CCW, right to on position and proceed to go further to the right to start. Upon starting 2 lights should go out indicating your charging system is okay and oil sensor is satisfied. Temp needle will slowly climb up to the middle. At that point make sure key remain in ON position for the duration of engine operation so charging and safety to remain operation.
Do the above, think about it a bit and give us a call back. We'll be here.
JC,