Frontier GM1060S mower - belt trouble

   / Frontier GM1060S mower - belt trouble #1  

snoiger01

Bronze Member
Joined
Jul 7, 2006
Messages
62
Location
Central Alabama
Tractor
Kubota L3800
Just when I got my life straight and my relationship with God was where it needed to be, the belt on my finish mower broke and I decided to change it myself...:mad:
So here I sit with one smashed finger, a crow-bar shaped bruise across my chest and a hurt ego from showing my kids how "Daddy can fix it."
After hours of inspection I determined that this Frontier mower is actually a Woods RM550, painted JD green and re-badged with a Frontier sticker on it. I went to the local New Holland dealer, who happens to be a Woods distributor and he was able to match the belt with an exact replacement...which happened to be a Woods belt.
The manual says to simply release the tension by moving the spring to one of three slots....mine has one slot, and its not where the picture shows it to be. So the manual is back in the file cabinet...worthless waste of paper.
The manual did say to remove 2 front bolts of a plate the gearbox is mounted to, then loosen 2 rear bolts and simply lift this plate like the hood of a car, install the belt around the large gearbox pulley, then lower the plate, route the belt around the various other pulleys and the spring pulley magically applies proper tension.
My problem is the spring loaded pulley wedged itself in the grooves of the large gearbox pulley when the belt broke. I did manage to pull this tension pulley back far enough to lift the "hood", and man it took all I had, but for the life of me I can't get it pulled back far enough again for the hood to go back down. What am I doing wrong?
Anyone have any ideas, other than sucking up my pride and taking it to the dealer? Changing a belt seems like it would be one of the easier tasks we tractor-folks get to contend with.
 
   / Frontier GM1060S mower - belt trouble
  • Thread Starter
#3  
Thanks Dave,
I just had one of those "DUH" moments. Sometimes the obvious things are what bite us in the rear. I guess now I need to figure out how to remove that tension spring. Step 1 of the correct manual says remove idler spring from deck lug. Sounds simple enough.....
 
   / Frontier GM1060S mower - belt trouble
  • Thread Starter
#4  
In case anyone is following this thread, the solution to the problem was to use a "come-a-long" to get the tension pulley pulled back far enough to get the "hood" to go back into place. Taking the tension spring off just did not look easy.
 
 
Top