QRTRHRS
Elite Member
Your stalls look good SteelDust. I think the 3/4" conduit will hold up just fine. I have only ever had horses bite at the grill work when fussing over something. Their saliva will work on even the best galvanized or powder coated grill work over time anyway.
I have used some prefab grills from Ramm Fence that are shipped in pieces via UPS rather than welded which reduces the shipping considerably over motor freight. They use two pieces of U shaped channel that slip over your stall boards and header. You insert hard rubber grommets to snug up the vertical pipes that make up the grill work. Those pipes are only maybe 5/8" and fairly light but hold up just fine. Still gets expensive doing a whole bunch of stalls.
I guess that you are okay with opening the doors for hay and grain rather than cutting in some openings?
I have used some prefab grills from Ramm Fence that are shipped in pieces via UPS rather than welded which reduces the shipping considerably over motor freight. They use two pieces of U shaped channel that slip over your stall boards and header. You insert hard rubber grommets to snug up the vertical pipes that make up the grill work. Those pipes are only maybe 5/8" and fairly light but hold up just fine. Still gets expensive doing a whole bunch of stalls.
I guess that you are okay with opening the doors for hay and grain rather than cutting in some openings?