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Old 11-03-2009, 07:40 PM   #1 (permalink)
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Default Opinions on Pole Barns

I have been doing lots of research and will hopefully be having a pole barn built in the near future. I just do not have the time to do it myself. I am looking at a 40' X 50' with 12 - 15' lean-to. It will have two 10 X 10 garage doors, two walk-doors, 12" overhangs and two single hung windows. I am getting insulation also, but have been told by some to just have the roof done because the insulation for the sides won't be much as in R factor and the cost payback just is not there. What are your opinions on insulating the sides on a pole barn? I will use this building for a wood shop, garage, and to store the tractor and I am sure tons of other things. Livestock under the lean-to is a possibility for the future also. I have talked with the following companies but I think I will stay local with the known companies - ESH, Lester, Morton, Astro, BCI, A and C, USA Barn, Durabilt, and Rob-bilt. Most of the companies from BCI and after are located in Oklahoma and the others have offices and salesman close to me.I am also waiting on a bid from a local guy who builds them himself. I have had bids from 18K - 30K. Some say their metal is better. Others say they use grade 1 wood, whereas the majority say they use #2. The cheaper bids say they use #3 and will not use concrete in the post holes. So much to look over, but I am sure I want to stay with at least grade 2 and have the post in the ground with concrete. So far the name brand companies are winning in terms of customer service, but obviously their prices are the highest and I don't know if their product is any better than several of the others. Any opinions to help me with my decision would be greatly appreciated. Thank you.

Last edited by Nissan197; 11-04-2009 at 08:56 AM.
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Old 11-03-2009, 09:55 PM   #2 (permalink)
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Default Re: Opinions on Pole Barns

if you're in NE Ks, call or email axtell lumber up by Marysville - they gave me a great price on materials and could likely recommend someone to assemble it for you.
you might also check the Mennonite guys in Lyndon to see what kind of price they quote.
I found Morton and Lester to be overpriced.
go with the 26ga metal.
insulate the sides if you're going to use it as a shop, even if you only use a salamander or wood burner to heat it, you'll appreciate the sound insulation.

good luck
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Old 11-04-2009, 01:13 AM   #3 (permalink)
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Default Re: Opinions on Pole Barns

I have a 30 by 50 pole building being built right now. I am going to use 1/4 of it as a shop. Because it gets very cold here (- 20F is not unusual for us) I am going to insulate the shop section of the building (side walls and ceiling), putting in a pretty high R factor's worth of insulation. Otherwise I wouldn't be able to use it much during our 5 months of winter. The rest will be cold storage for my tractor, implements and other things.

I could not imagine putting some kind of footing in a building, at least not here. The purpose of the footing is to keep the building from moving due to many things (frost heaving, etc). The footings here, in my county have to be 5 feet deep and must be 22" in diameter and 6" thick.

Last edited by smfcpacfp; 11-04-2009 at 08:52 AM.
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Old 11-04-2009, 06:59 AM   #4 (permalink)
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Default Re: Opinions on Pole Barns

Your doors are too narrow for my taste, at least one should be 12'. Either insulate it all or not at all.
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Old 11-04-2009, 08:12 AM   #5 (permalink)
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Default Re: Opinions on Pole Barns

Quote:
Originally Posted by Nissan197 View Post
I have been doing lots of research and will hopefully be having a pole barn built in the near future. I just do not have the time to do it myself. I am looking at a 40' X 50' with 12 - 15' lean-to. It will have two 10 X 10 garage doors, two walk-doors, 12" overhangs and two single hung windows. I am getting insulation also, but have been told by some to just have the roof done because the insulation for the sides won't be much as in R factor and the cost payback just is not there. What are your opinions on insulating the sides on a pole barn? I will use this building for a wood shop, garage, and to store the tractor and I am sure tons of other things. Livestock under the lean-to is a possibility for the future also. I have talked with the following companies but I think I will stay local with the known companies - ESH, Lester, Morton, Astro, BCI, A and C, USA Barn, Durabilt, and Rob-bilt. Most of the companies from BCI and after are located in Oklahoma and the others have offices and salesman close to me.I am also waiting on a bid from a local guy who builds them himself. I have had bids from 18K - 30K. Some say their metal is better. Others say they use grade 1 wood, whereas the majority say they use #2. The cheaper bids say they use #3 and will not use concrete in the post holes. So much to look over, but I am sure I want to stay with at least grade 3 and have the post in the ground with concrete. So far the name brand companies are winning in terms of customer service, but obviously their prices are the highest and I don't know if their product is any better than several of the others. Any opinions to help me with my decision would be greatly appreciated. Thank you.
Basically take three things into consideration.

1. The wood. Quality, Load Specs and Level of treatment.

2. The steel. Check the tensile strength, The level of galvanizing(or galvalume), and the type of paint. IMO 29ga is more than adequate for a wood frame building. Kynar paint is a must for a new building and while I agree that Morton is overrated they are one of the few that use Kynar paint.

3. Fit and finish.

Get reference lists and go out and look at buildings that they have built. Try to look for buildings that they have built that are not on their reference lists, they will tell the real story.
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Old 11-05-2009, 12:14 AM   #6 (permalink)
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Default Re: Opinions on Pole Barns

In my area I have heard of the posts going bad because of how they were treated. I don't know the details but I went with a footing and foundation and had it stick built and then metal attached. It only took a few extra studs. Here they take three 2x6 studs and put them together to make the poles. Space them on 24" centers and one more is all it took to frame it. I plan on insulating and finishing it out so the studs worked out better for me. I wrapped the whole building with bubble wrap insulation so it won't sweat, until I can finish it out.
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Old 11-05-2009, 12:40 AM   #7 (permalink)
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Default Re: Opinions on Pole Barns

Quote:
Originally Posted by Nissan197 View Post
I have been doing lots of research and will hopefully be having a pole barn built in the near future. I just do not have the time to do it myself. I am looking at a 40' X 50' with 12 - 15' lean-to. It will have two 10 X 10 garage doors, two walk-doors, 12" overhangs and two single hung windows. I am getting insulation also, but have been told by some to just have the roof done because the insulation for the sides won't be much as in R factor and the cost payback just is not there. What are your opinions on insulating the sides on a pole barn? I will use this building for a wood shop, garage, and to store the tractor and I am sure tons of other things. Livestock under the lean-to is a possibility for the future also. I have talked with the following companies but I think I will stay local with the known companies - ESH, Lester, Morton, Astro, BCI, A and C, USA Barn, Durabilt, and Rob-bilt. Most of the companies from BCI and after are located in Oklahoma and the others have offices and salesman close to me.I am also waiting on a bid from a local guy who builds them himself. I have had bids from 18K - 30K. Some say their metal is better. Others say they use grade 1 wood, whereas the majority say they use #2. The cheaper bids say they use #3 and will not use concrete in the post holes. So much to look over, but I am sure I want to stay with at least grade 2 and have the post in the ground with concrete. So far the name brand companies are winning in terms of customer service, but obviously their prices are the highest and I don't know if their product is any better than several of the others. Any opinions to help me with my decision would be greatly appreciated. Thank you.

My first barn was 34 x 48 x 10, it came with a house I bought. I had to use my garden tractor to get my boat in there because it was to tall when hitched to a normal vehicle. My motor home had to sit outside and be serviced outside....

12 foot tall should be a minimum, my new barn is 40 x 60 and has 14 foot side walls. I have never heard anyone say "I wish my barn was shorter" but I have heard many people say that they wished their barn was taller. Going up is the cheapest way to get a lot more cubic foot of building for very little money. I plan on building a wood shop area in my barn with a 7 foot ceiling. The area above the shop will be used for storage, and with the 14 foot side walls the storage loft will still have 6'-4" headroom. I am only going to heat and insulate the shop area so the lower ceiling will help keep the heat down where I am rather than having it go up and out my ridge vent.

Doors do yourself a huge favor......

Get good quality insulated roll up doors with good weather strips. Make one of the doors at least 12 foot wide, 14 or 16 is even better and 13 foot high. I would rather have one 12 foot wide door than 3-10 foot wide doors. Backing up a 8 foot wide boat or trailer through a 10 foot wide door is hard enough in broad daylight with a straight approach, but try it on a dark night when it is raining and your mirrors are covered with rain drops and you back window is fogged up and perhaps you aren't lined up perfectly straight with the door and you won't like it very much. You will wish for a 20 foot wide door. I can't stress this enough.

The crew that built my barn used concrete pole barn biscuts in the bottom of the holes. They claim that putting concrete around the poles just holds the moisture against the wood and causes premature rot. They have been building barns for 30 years so I hope they know what they are talking about.
My barn is built with full size 6 x 6 treated poles.
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Old 11-05-2009, 05:58 PM   #8 (permalink)
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Default Re: Opinions on Pole Barns

Just met with the Morton salesman. Very friendly and helpful. His price for a 40 X 50 with a 13' lean to came in at almost 27K. That included insulation,12" boxed overhangs, 4 X 3 window and a walk door. Two framed openings for a 12 X 12 garage door and a 9 X 8. Another local company which I have heard good things about is ESH. They quoted me a little over 23K for the same except the door openings would be 10 X 10 and the lean to is 15' and the barn would have two windows which are 3 X 3. Morton had all the neat brochures and the salesman had a laptop where he was able to show me the barn and gave me a price right then and there. Very friendly, but in my opinion not worth the extra 3,600 dollars. From a warranty standpoint they were pretty similar with Morton being a tad better. I should have a bid from Lester and an individual who builds barns himself by tomorrow. Never heard back from Cleary and National Barn. I should have a decision by late tomorrow or early next week. Lead time is the beginning of the year to start construction.
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Old 11-06-2009, 10:22 PM   #9 (permalink)
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Default Re: Opinions on Pole Barns

Quote:
Originally Posted by Nissan197 View Post
I have been doing lots of research and will hopefully be having a pole barn built in the near future. I just do not have the time to do it myself. I am looking at a 40' X 50' with 12 - 15' lean-to. It will have two 10 X 10 garage doors, two walk-doors, 12" overhangs and two single hung windows. I am getting insulation also, but have been told by some to just have the roof done because the insulation for the sides won't be much as in R factor and the cost payback just is not there. What are your opinions on insulating the sides on a pole barn? I will use this building for a wood shop, garage, and to store the tractor and I am sure tons of other things. Livestock under the lean-to is a possibility for the future also. I have talked with the following companies but I think I will stay local with the known companies - ESH, Lester, Morton, Astro, BCI, A and C, USA Barn, Durabilt, and Rob-bilt. Most of the companies from BCI and after are located in Oklahoma and the others have offices and salesman close to me.I am also waiting on a bid from a local guy who builds them himself. I have had bids from 18K - 30K. Some say their metal is better. Others say they use grade 1 wood, whereas the majority say they use #2. The cheaper bids say they use #3 and will not use concrete in the post holes. So much to look over, but I am sure I want to stay with at least grade 2 and have the post in the ground with concrete. So far the name brand companies are winning in terms of customer service, but obviously their prices are the highest and I don't know if their product is any better than several of the others. Any opinions to help me with my decision would be greatly appreciated. Thank you.
Nissan,
I just had two pole barns built by a company here in Oklahoma (Diamond H Construction). They did me an excellent job and beat everyone other companies price by a considerable amount. My father in law also had them build him a barn. I had a 30x50x10 with a 20 ft split slider and a 12 ft split slider for less than $10,000. I also had a custom built 36x36x10 built for livestock. I know for a fact they do build barns in Kansas. You might give them a look. They did a great job for me....

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Old 11-06-2009, 11:12 PM   #10 (permalink)
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Never heard back from Cleary and National Barn. I should have a decision by late tomorrow or early next week. Lead time is the beginning of the year to start construction.
It's only been a few days... but I have not heard back from Cleary either... business must be good...
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