muddstopper
Veteran Member
Sioux Tolls makes an excellent hole broach set that will make round holes in your metal. http://www.siouxtools.com/kSuite/cmsLite/content/file/SiouxLit/Drills/Vac-Force_Brochure.pdf
Scroll down to the 3rd page. I have one of these sets and it works great in everything but thin, (26guage) metal. It would probably be alright in the light guage metal as long as you put something below to keep the teeth from grabbing the metal. Warning, if you plan on using this setup in a hand drill, replace the push pin with a small drill bit, otherwise the broach can grab and break the bit. In a drill press nothing will drill faster or make a cleaner (round) hole
Scroll down to the 3rd page. I have one of these sets and it works great in everything but thin, (26guage) metal. It would probably be alright in the light guage metal as long as you put something below to keep the teeth from grabbing the metal. Warning, if you plan on using this setup in a hand drill, replace the push pin with a small drill bit, otherwise the broach can grab and break the bit. In a drill press nothing will drill faster or make a cleaner (round) hole