New addition to the extended family, and trouble

   / New addition to the extended family, and trouble #1  

284 International

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Jun 28, 2010
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International Harvester 284
The school where I teach is working on developing gardening plots for the sixth graders. They don't have a tractor to use, and partly in thanks to my experiences at this forum I am apparently the resident expert on agricultural practices, specifically tractors and their implements. With some of the budget, we picked up this:
YM186D.jpg



(Scroll to the bottom to hear about my trouble with the tractor, the rest is just information and observation)


It is a YM186D, purchased from the original owner who used it to cultivate tomato, onion and strawberry plants. It has extremely brawny side cultivators, as can be seen, that are able to lift the tractor entirely off the ground, and a 3 point cultivator in back. It fires up and runs perfectly. The paint is better than it looks, and the seat is the worst thing cosmetically about the tractor. It's also the most comfortable tractor seat I've ever experienced. I really like the 2 stage air filtration system.

The tractor has 4 44lb suitcase weights up front, actually one more than Yanmar permits according to the manual. It also has wheel weights in back, and I couldn't tell how many, but I think just one per side. The original owner's manual shows there are three total weights available per wheel, an inner mounting flange (20kg or 44lbs), then two weights of 44lbs and 55lbs respectively.
YM186wheelweights.jpg


There is also a nifty, but inoperable fuel gauge. It appears to have an LCD screen that indicates the fuel level. It seems like a marvelous source of contaminants when trying to refuel, since it must be placed somewhere while filling the tank, and the diesel-moistened float will certainly collect any and all possible contaminants wherever one places it. Based on the fuel consumption of my other Yanmars, maybe if I replace the battery it will tell me if I should buy 1 gallon of diesel or 2 when I refuel it at the beginning of each school year, whether it needs it or not! :laughing:
Fuelgauge.jpg


I had asked some questions about this model tractor before. I have a 1401D, and the two are fairly close in footprint. The 186D is significantly heavier. I estimate this unit weighs more than my 1401D does with a loader. Compared to a 1401D, it seems everything is heavier. The bracketry for the side cultivators is massive: 1 inch by 2.25 inch bars up front, and massive braces and connections underneath.

I wouldn't use it to mount a front end loader, but the tractor would break before the brackets. The previous owner did not recall if the tractor's tires were ballasted. I haven't measured three point hitch dimensions yet, but, interestingly, the Yanmar operation manual that came with the tractor calls the 186 a Cat 0 3 point hitch, even though the dimensions given are Category 1. Also, there is some discrepancy between the owner's manual from Yanmar, and their own advertisements: the manual says lift capacity is 926lbs at 24 inches behind the points, while their sales brochure says 661lbs at the balls.
186_2specs.jpg

(Special thanks to rScotty for sharing the brochure with me) Either way, the hydraulics on the 186 are extremely powerful, and feel as strong, and certainly quicker acting, as the system on my YM240.

The transmission on this machine is absolutely terrific. I'm officially smitten. The ability to shift up and down on the fly will increase productivity immensely. It addresses any real issue I have, for my purposes, with a manual transmission, while saving the appeal of direct mechanical connection and the resulting efficiency. The motor is a bit disappointing, though. With all of the mass versus the 1401D, the single additional horsepower has a lot more load to carry. It lacks the overpowered for its weight feeling of the 1401D. It's not underpowered, but the 1401D is overpowered, and I was expecting the same feel from this 186D. It doesn't have it.

Compared to my YM240, the lack of low-end torque is dramatic in its absence. I think the two are closer than it initally seems in horsepower, but I have found, as California mentioned in his comparison of these two tractors, the 2 cylinder has much more ability to lug and pull itself back up to the set rpm. I would compare them to a 250cc two stroke dirtbike vs my 515cc 4 stroke. The horsepower numbers are close, but the 3 cylinder 186, like a 2 stroke, has to be kept spun up, while the 2 cylinder 240 will grunt down to where the individual cylinders can be heard popping, then clank its way out. The 3 cylinder is far smoother sounding. With the powershift transmission, I think skillful driving will let this little 15 PTO horsepower tractor play out of its weight class...


****Here is my problem/question, if you're skipping down****


It has a problem, though. It only operates in 2 wheel drive. The front wheel drive system is fine, back to the driveshaft input. Each wheel will spin the driveshaft if the other is held stationary, and spin one another if the driveshaft is secured.

Acting on a tip gleaned from Aaron at Hoye in another thread (Here: http://www.tractorbynet.com/forums/yanmar/91706-1510d-repairs.html) I pulled the 4 wheel drive shift lever (A dreadful nuisance to drive out the roll pin, since there's not enough room to get a punch AND the hammer). Once I got the roll pin out, a 30mm socket pulled the fastener, and I shimmied the shift rod out of the hole, expecting a gush of transmission fluid to follow. It did not, this area is actually open to the bottom on these tractors. Here is what I found:
Shiftlever.jpg


While I'm not totally sure what it's supposed to look like, I'm sure that the original part is not supposed to have that compound kink in it. (It's also askew in a slight twist, but I couldn't get a good photograph of that aspect.) I straightened it, welded then ground smooth a hairline crack, and put it all back together. It doesn't want to operate, though. I was still in decent clothes (welding, I know) and didn't want to crawl on my back to look underneath.

The operation manual doesn't cover any lubrication points on the 4wd shifting mechanism. Since whatever issue initially bent the shift fork is still in there, it needs to be rectified so the shift lever can move the shift fork and the drive coupling.

How do I check to make sure the shift lever is engaging the shifter fork? How can I figure out where the binding is occuring in the shift linkage? Should I blast up into the area with carb cleaner to spray out the cobwebs, rust, and dirt that has accumulated there, then go wild with WD-40? What is correct procedure to isolate and treat these symptoms? Thanks, as always, for the help.
 
   / New addition to the extended family, and trouble #2  
I saw that on CL. I'm glad to see you got it. It sounds like you admire this model Yanmar as much as I do.

I have no clue on the shifter.

The fuel gauge should have a red needle. (no LED). I like the YM240 system better - a simple cap and a screen in the neck of the tank to catch water and debris while refueling. I've read that the fancy gauge caps let rain in the fuel tank.

Power/weight: How much weight does all that HD cultivator gear add to this little 1350 lb tractor? It sounds like its also heavily ballasted to keep moving with the cultivators engaging the ground - but at the expense of being nimble. Want to sell all those rear wheel weights that are just slowing you down? :D:D:D

Congratulations on your new Yanmar!
 
   / New addition to the extended family, and trouble #3  
It sounds to me like the engaging pin/lever (the part that you straightened and welded) is not engaged into the actuator for the shift fork. I have not had this apart, but according to Hoye it is a common problem. If you can see the parts necessary and confirm engagement from underneath that is what I would do.

It is a fine looking tractor and should give you a lot of years of good service.:thumbsup:

Mike
 
   / New addition to the extended family, and trouble
  • Thread Starter
#4  
California: I don't know how much the side cultivator assemblies weigh, but I would guess somewhere around 100 lbs. I use guess on purpose; It's mere speculation. I may have to pull them off to fix the front wheel drive, so I can answer more accurately then.

I feel like an idiot. I postulated that the gas cap had an LCD readout. I don't know what was wrong with me. I should have known better than that. It has a sliding metal bar. This rain cap WILL leak water, I am certain. I disassembled the cap to figure out the gauge. The sun-embrittled plastic cracks to fingertip touch. I made a new gasket for the pieces out of silicone and left it to dry. It will keep the dirt out until a normal cap arrives. The machine could probably work all day on a tank of fuel anyway, so the usefulness of a gauge is minimal. Anyway, sorry for my silliness in thinking the gauge would be LCD with a battery. The way the seller described it seemed as if it would be that way, and the crazed and yellowed plastic looks just an LCD screen. I still should have known better.

The 4 wheel drive engagement continues to be an issue. In some spare time on my lunch break I pulled the shift lever out again, and now, in the daylight, I can kind of see the place it engages. It is number 10 in this diagram:
4WD-SHIFTER.jpg

(This image is from Yanmar Tractor Parts: 4WD_SHIFTER and is NOT mine. If there is a problem with me displaying the image in this fashion, please let me know and it will be taken down immediately)

From the bottom, with a bent pry bar, I can barely reach it. I cannot pry it hard enough to get it to move. I have gotten the shift lever engaged, as best I can tell, with it, and cannot move it. Gently rocking the tractor back and forth does not allow it to engage either. I even, in a fit of desperation, blasted the area with carburetor cleaner and soaked it with WD40. It will not move. I tried blasting through the hole with a pressure washer, and up through the bottom, also to no avail. I'm afraid I am reduced to disassembling the components to see if there is some other issue.

Access is very limited and awkward in the transmission tunnel. Can I pull out the 4 bolts holding in part #11 and remove that bearing assembly? It appears that I can then pull out parts 21 and 22. The problem is likely in the spline interface between part 22 and the shaft, I assume. (This is based on Aaron's post referenced earlier.) How can I access parts 8 and 10? Will they slide out of the transmission case once the bearing housing is removed?
 
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   / New addition to the extended family, and trouble
  • Thread Starter
#5  
I have been foiled. I pulled off the front wheel drive output shaft bearing housing (Number 11 in the diagram above) and the attendant parts. Either the shift fork (Number 8) or the square part where the shift lever engages (Number 10), or both, are binding. I can, with solid pressure, engage the front axle. I cannot disengage 4 wheel drive without tapping on the shift fork with a hammer. The shift fork goes through a seal or o-ring in the transmission housing, and then out to number 10, where it is not sealed inside anything, but is inaccessible.

No amount of lubing, sliding, prying, tapping, or other treatment made the shift fork apparatus work properly. In lieu of splitting the tractor, I decided to set it into 4wd permanently. This tractor will never be driven off of the dirt or gravel, so I am hopeful that this will not become an issue. The seals dripped a couple hundred CCs of transmission fluid, which all looked clear to slightly amber colored. I topped it off once it was all reassembled.

This summer, or spring break, perhaps, I may get ambitious and split the tractor to correct this issue, but for now the machine will perform its required tasks, and that is sufficient. I need to test and verify that the procedure worked, but without an implement on, and without any ground engaging implements, I don't have a way to ensure it's back together and in 4wd. I removed the cultivator blades and implement for accessibility.

California, are you really interested in the wheel weights? It's a drive up to Sonoma county from here, but I may be doing a ride up PCH from your area to the Oregon coast this summer. It seems prohibitively expensive to ship them. I'd also want to make sure the tractor will work if I just ballast the tires. It may need both, but I can investigate.

I'm tempted to pull them off, especially since the cultivator blades are removed, along with the suitcase weights to see if it feels more sprightly. On my 1401D, aside from 3rd high range trying to start uphill at low throttle openings, the motor is virtually impossible to stall. Traction is always the limiting factor, not engine torque.

This 186D feels doggy by comparison, and while the tires may spin in 2wd, often as not the motor bogs. It has a distinct feeling of "coming onto the cam" around 2000rpm, where it surges strongly. The 1401D is more linear, and the YM240 scarcely cares what rpm it sees, and will pull from almost any engine speed at all. Once above 2000 to 2100 rpm, the 186 feels powerful, but up to that point the initial feeling is that the 1401 actually has more power. Maybe this sample is just tired, or a lower than specified output engine. It doesn't have that many hours on it, the meter reads 680 hours. I'm tempted to believe it; the original owner said it was "probably right."

I'm kind of toying with the idea of building a loader for it, but am nervous it would become an appealing toy to be loaned out or borrowed from the school. With the cultivators, it's kind of an intimidating looking little beast, and is sort of good only for it's intended purpose. Keeping it loader free and without other implements should give it effectively an infinite lifespan in its job, since nobody would/could borrow it to do something abusive, through ignorance or otherwise.
 
   / New addition to the extended family, and trouble #6  
Yes!

I'm interested in the weights. But I suggest you run without them for a while and see if you can live with that. My water ballast is fine for the rototiller, but pulling the disk is like I threw out an anchor. PM sent.

My 186 also has that 'cammy' feel like a lawnmower, insufficient power until the revs are up. I'm up and down through the Powershift gears continually on all the uneven slopes in this orchard.

I think you are right, put a loader on that and somebody will borrow it every weekend. With or without getting permission first. Particularly for a school, I would worry about liability.
 
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   / New addition to the extended family, and trouble
  • Thread Starter
#7  
I'm going to try my own disk on this 186D, just for my own curiosity, and compare it to the other tractors in the stable. I don't have any interest in abusing any of the equipment trying to make them do a job too large or difficult for the machine, but it's unusual to have the chance to run different equipment with the same exact implements through the same terrain.

California, PM sent.
 

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