I'm currently in the process of repairing another 10hp Yanmar diesel clone in a generator that has 220 hours on the meter.
It is identical the one I wrote about earlier in this forum.
It was purchased for home backup and was being used on a job for 3 weeks running skil saws, sawzalls, a compressor and battery chargers.
It had run fine for weeks approx. 8 to 10 hrs. a day when it started skipping, blue smoke and various noises.
When I received it I tried to start it but it appeared to be low on compression and would not fire.
I pulled the oil filter screen and it was full of junk & sludge.
The owner said he wasn't aware of the filter because the manual got ruined in his cellar due to moisture where the generator is stored.
Further inspection and details of how the owner operated it indicates it may have been wet stacked from running in the winter with not enough load to warm it up.
I removed the engine & disassemble it and found 3 patches of rust on the cylinder wall but no scoring.
The exhaust port was wet from running with little load.
I removed the piston & rings which look good with no obvious defects along with all other components.
There were some deposits in the bottom of the crankcase but nothing serious.
I remove the valves from the head and saw some pitting on the exhaust seat so I cut new valve seats with my Neway seat cutter. I resurfaced the head on my granite surface plate using 220 wet/dry carbide paper.
Cylinder was honed which removed the patches of rust but pits in the cylinder wall remain which should be ok.
New parts installed are;
Piston rings, pto main bearing, rod bearing oil filter screen and various gasket & seals.
The block is built and the head is on and I'm trying to torque the flywheel nut to 150lbft of torque but I don't have the moxie anymore and I need to find some young muscle to help.
Further discussions with the owner indicate that he has no idea how much load he can put on it.
During an outage in the winter he basically runs the circulators for his hot water boiler (heat) and some lights which may total 1kw at best.
Will update as progress is made.
90cummins