Improved Yanmar air intake

   / Improved Yanmar air intake #1  

CO_Farmer

Member
Joined
Jan 15, 2006
Messages
29
Location
Loveland, Colorado
Tractor
Yanmar YM2500
It's dusty around here! And I use my YM2500 for grading the road, which is even dustier work. I got tired of replacing air filters every 25 hours, so I made up an improved intake. It uses a washable oiled AFE air filter that's 5" high, 3" in diameter and has a 2" flange. The connecting pipe is a piece of 2" exhaust pipe with a 90-degree bend done by a muffler shop, and the connecting joint to the intake manifold is a chunk of straight 2" ID universal rubber hose from NAPA.

The housing is a piece of 6" thinwall plastic irrigation or drain pipe, there is an end cap for same glued to the top. Below the filter is a brace made of 1/4" mesh galvanized hardware screen. A 1-3/4" long 3/8" bolt, several flat washers and a wing nut hold it all together.

The pipe is braced in the middle of the bend with a small hardware store angle bracket attached to the loader frame. Those without a loader are going to have to come up with an alternative bracing scheme.

This is a MUCH better intake than the wussy original, it's indefinitely washable and engine performance is improved, much lower restriction. Being situated higher from the ground is a benefit. There is considerably more engine noise from the intake, if adding a throaty rumble is a problem, don't do it.

I've used washable AFE filters on my diesel pickups for years, and they work very well. The inside of my intakes have always been spotlessly clean after years of use.

Easy, fun and worthwhile weekend project. I like the "Big Rig " look, too!
 

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   / Improved Yanmar air intake #2  
That's pretty cool. My tractor works in my horse barn so mine get dusty quick too. Maybe I'm nuts but I bang out as much of the dust as I can and then sweep it with a shop vac.
 
   / Improved Yanmar air intake
  • Thread Starter
#3  
I wouldn't do it, but it would be incredibly easy to hang a turbocharger on the intake side of the tractor. The intake and oil lines are all right there. And it would whine like a little Kenworth- LOL.
 
   / Improved Yanmar air intake #4  
CO Farmer,

Outstanding fabrication!!

There has always been one excellent feature on many of the 'made for America" models...and that's the external air log style air cleaner on the 3 digit Yanmars (especially the smaller - shorter models. I can't understand why the Japanese, and Yanmar specifically, don't use that style when their tractors come so close to being swamped in water. The air horn, on their air cleaner canister is mounted near the top of the radiator and one big gulp of water would surely hydraulic the engine. In fact, I wonder how many times it's happened.

I have cleaned mud and silt from behind the instrument panel on many of the models I've owned...So you know it has to be very close to the point of ingesting rice paddy water through the stock air set up. You have inspired me to try something a little different than the stock gray market configuration.

Thanks for sharing,

Mark
 
   / Improved Yanmar air intake #5  
Really nice CO_farmer.
Might be a good idea to take an oil test after 25-50 hrs to see how the yanmar likes the oil based filter.

go ahead, add the turbo, i think cord has one on his yanmar and seems to like it.. !

I'd really like to add a filter pre-cleaner bowl on my 1601 like my other 169d has... makes a big diff in how the air gets filtered and how dirty the filter gets..
 
   / Improved Yanmar air intake
  • Thread Starter
#6  
Last edited:
   / Improved Yanmar air intake #7  
The filter element looks just like the one on my JD 950.
Chris
 

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