Amusing Circuit Breaker Failure

[s219]

The 240V 20A circuit breaker down on my pier, for my boat lift, has been getting flakey when switched on during the last couple weeks, periodically failing to connect one leg. I figured corrosion or moisture. Finally on Friday, it made some sizzling noises and would not connect after 3-4 tries. So I bought a new breaker and replaced it.

Tonight I took the old breaker apart to see what the problem was. Breakers aren't really meant to serve as switches (unless using a specially designed breaker made to function as a switch), but it should take thousands of switching cycles before they wear out, and at best this breaker might have had 100 cycles since installed. So I was suspecting some premature wear or some moisture or corrosion on the contacts. Instead I found this:



That's what's left of a caterpillar that managed to get inside one side the breaker, between switch contacts, and eventually got cooked. I am at a loss to explain how a caterpillar got in the circuit panel, never mind inside an actual breaker! There are very few openings in the breaker, so I wonder if the thing got inside when small and just grew in there, getting stuck.

I plan to look over my circuit panel closely tomorrow, and plug any holes that could let insects in. It's an outdoor rated GE panel, but clearly must have some holes a caterpillar could get through.

Just when I think I have seen it all with electricity, I learn of something new and bizarre!

 

[Mendonsy]

I found this critter in a timer that was used to control part of a waste treatment plant.
He had been there quite a while. The timer still worked OK.

 

[OldMasterTech]

I serviced consumer products for 30 years and I can't count the times I found insect and/or rodent damage that caused the failure. Never forget one rabbit that was job security for me as he bit the power cord off my customers TV on a weekly basis!

 

[Gary Fowler]

Ants are usually the culprit around here. They seem to be attracted to an electrical circuit. AS for GFCI breakers, spider webs will cause them to fail to hold when reset. Even one strand of web will carry enough current to trip a GFCI breaker.

 

[sseelhoff]

Ants are usually the culprit around here. They seem to be attracted to an electrical circuit. AS for GFCI breakers, spider webs will cause them to fail to hold when reset. Even one strand of web will carry enough current to trip a GFCI breaker.

We have had issues with both spiders and ants taking down GFCIs.

When we were in Irving, a squirrel chewed through wires in a dentist's office outside our neighborhood. Burned the place to the ground.

 

[mikim]

"bugs" in a computer program originated from an actual bug in one of the first computers. a moth I think...

 

[reb]

Ants were constantly getting between the contacts on my well pressure switch until I wrapped in in electrical tape.

 

[k0ua]

I found a cooked mouse in the High Voltage cage of a Motorola 100 watt vhf base station transmitter once. There did not seem to be enough space for him to get to the tubes in the final metallic shielding cage, but he did some how. I guess he wanted the warmth of the tubes. But that old transmitter ran about 800 volts on the plates. Ouch. When I showed the dead mouse to the owners, they were pretty grossed out. I though it kinda funny, Of course I wasn't paying the bill either.

 

[turnkey4099]

I found this critter in a timer that was used to control part of a waste treatment plant.
He had been there quite a while. The timer still worked OK.

That one doesn't look too bad. I found one in the fuse box (the old round screw type) at the well house. He was fried. that was fun cleaning him out.

Worst was in my irrigation line when I was watering out of a creek, Winter time drill was to drain the pump and disconnect the 'out' pipe. Spring time I fired it up and plugged up about 3 sprinkler heads with bits and parts of a chewed up mouse.

Harry K

 

[GPintheMitten]

Too bad you couldn't just debug it.

I don't know how a caterpillar could grow larger inside with nothing to eat but air and electrons. Maybe an alien teleported him there. Heck, maybe he is an alien.