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  1. P

    Your last generator Maintenance Run

    Rusty, Given that your outage is probably the longest and hottest your generator has run in its life, I'd seriously consider replacing the oil filter and maybe do an oil change too. Cheap insurance for a very valuable asset (I'd argue that to you, it's worth a lot more than you paid for it)
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    Your last generator Maintenance Run

    My go to cheap LV DC load is 8 gauge steel fence wire. If my hurried maths is correct one metre on 28V is about 22kw... Probably a little spicy. Wind a "spring" around some say 2" water pipe, try to get 20m or so on there. Stretch it out on the concrete so that turns don't short and then tap it...
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    Your last generator Maintenance Run

    Re: Power quality, I found this PQ1 Power Quality Sensor | Powerside Unsure on price. Otherwise I'd get an undervoltage relay from a manufacturer such as Phoenix Contact and set it to trigger at say 0.9x nominal voltage. Make sure to fit a squeaker so you know the fridge power needs resetting.
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    Your last generator Maintenance Run

    So the cheaper generators (at least in my experience) run essentially an induction motor style alternator. The capacitor supplies the leading reactive power (the VArs) which magnetises the stator allowing the rotor to be magnetised. In this case the voltage regulation is (entirely?) achieved by...
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    Your last generator Maintenance Run

    I may have posted this one before, they powered a family of four house for 24hrs with a bunch of people on bikes No batteries in the system, only a modest sized ultra capacitor stack to buffer the DC between the bikes and the inverters.
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    Your last generator Maintenance Run

    25kW is definitely in the realm of what's "affordable" in home solar and battery tech nowadays. Especially remembering that you don't use 25kW 100% of the time, and comparing costs with brands like Cummins, CAT, or Kubota. Due to grid reliability, I'm about to splurge on a 12kW/15kVA 230/400V 3...
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    Your last generator Maintenance Run

    Good write up on PTC heaters here: What are PTC, Positive Temperature Coefficient, Heaters?
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    Your last generator Maintenance Run

    Is the bathroom heater a PTC unit? If it is then it could be drawing more than rated on startup in the cold. I'd also check your battery connections and health, unexpected voltage drop can lead to inverters sucking scary input currents for a time.
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    Your last generator Maintenance Run

    It's direct drive, the alternator runs at 100,000rpm
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    Your last generator Maintenance Run

    Did a quick skim through of that PDF, Thanks GRS. At an engineering glance. The alternator runs at the full 100k rpm shaft speed giving an ac output at 1.6kHz. An inverter is then used to produce 50 or 60Hz as needed. Just like a conventional inverter generator. It mentions being based on...
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    My Industrial Cabin Build

    I have 2x DCF887 (the 1/4" screwdriver size) which do for 90% of the farmyard stuff that I do. For anything that needs more persuasion it's time to break out the 1/2" or the 3/4" pneumatic impact wrenches. A long air hose and a tank take care of most "compressor out of reach" situations. Have...
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    Your last generator Maintenance Run

    Probably less bad than the incinerator ships of old MT Vulcanus - Wikipedia 😁 From what I understand most of those power plant ships are dual fuel motors, capable of burning gaseous or liquid fuels. Edit: Had a bit of a read of the MAN brochure and the dual fuel motors refer to using pilot...
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    Cost to connect to the grid?

    I'm a power systems engineer with a bit of experience with off grid systems (used to be in a similar situation to you) If you want any advice on improving your current power system without evaporating huge amounts of cash.
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    Your last generator Maintenance Run

    The joys of competing design criteria: The high fault currents available in substations and big generator areas mean that solid busbars are necessary due to the magnetic attraction and repulsion between conductors. It's a calculation I haven't done in quite a while but the forces can be hundreds...
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    Your last generator Maintenance Run

    Living in the shaky isles (Seeing the ground rolling like the ocean is quite something) I like to use flexible conductor jumpers with crimped and heat shrunk lugs. This allows for more ground rock n roll without damage. Lug in direct contact with the post, flat and a spring washer on top. From...
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    Your last generator Maintenance Run

    Sharing knowledge is how we all learn :) Funnily enough the only traction battery experience I have is with lithium chemistries.
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    Your last generator Maintenance Run

    The discharge curves look pretty similar to me, looks as though you can just compare amp hours to amp hours there. That is 600Ah of Trojan is going to perform more or less the same as 600Ah of SBS. Peukert's law is pretty universal across all lead chemistries: Peukert's law - Wikipedia
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    Your last generator Maintenance Run

    For a full pallet I'd offer maybe 1.5x the going scrap rate, it's a quick profir for him and a cheap battery pack for you.
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    Your last generator Maintenance Run

    Do you know how old they are and what their previous application was? I'd definitely load and capacity test a few before agreeing on any price that is significantly above the scrap value of lead batts. Around here it's around $1/kg
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    Your last generator Maintenance Run

    So far just winter level rain for us, nothing major. The main grid operator has lost a 110 and a 220kV bus in one region so it's quite serious north of us. One region with zero comms.
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    Your last generator Maintenance Run

    Something like this: The autotransformer is configured as a step up transformer to take 120V in and output 120-0-120V, would connect to the generator AC input terminals on the inverter. These are good autotransformer application notes for inverter and generator systems: 2. Introduction
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    Your last generator Maintenance Run

    So the inverter can provide a "grid" for the solar city AC system to synchronise to, no charge controller needed. The other one I was thinking is that you could feed the input of the inverter using your small honda with an autotransformer to give you 120/240. Incoming cyclone generator...
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    Your last generator Maintenance Run

    I'd be interested to see a comparison using the honda inverter generator feeding the AC input to the inverter. Also your inverter supports AC coupled solar soooo in an emergency it should be possible to get your solar city panels to feed the system AC Coupling Application Note | Schneider...
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    Your last generator Maintenance Run

    What's the model number of your inverter again 90? I have two ideas :)
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    Your last generator Maintenance Run

    Nice data there, You can probably lengthen your cycle time significantly by increasing your cutoff voltage a bit. I wouldn't be worried by making the shutoff voltage as high as 29 or even 30 volts, especially in colder weather. Given that lead acid batteries don't charge that much until they...
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    Your last generator Maintenance Run

    I'd argue that the most reliable way to start a generator would be a spring starter Spring Starters - SureStart Actual battery wise, at least early on in my career while working in telecommunications (very remote sites with "has to work" levels of reliability) flooded NiCD was considered the...
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    Generators, sizes and fuel options?

    Disclaimer: I live in 230/400V land so can't try myself, however I am an EE... I don't see why you couldn't make up your own 240V "parallel" unit for 2x 120V inverter generators (that support parallel operation) by using a 120/240V autotransformer or a 120:120 isolating transformer wired with...
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    Your last generator Maintenance Run

    Is the solar system DC string or micro inverter based? When my friend's DC string inverter blew up, we connected some industrial 24V power supplies to the strings using a couple of MC4 leads: Not efficient but it was way better than getting 0W out of the panels while the grid was down.
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    Your last generator Maintenance Run

    Re: Lead chemistries, I'd be comfortable with Flooded lead acid in a basement situation provided they had recombination caps like these Recombination Vent Cap for Lead Acid Batteries | SBS Battery The Yuasa AGM (20 years design life) pack in our solar system has a similar tech built in: That...
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    Your last generator Maintenance Run

    If they're 1.2v/cell then they're most likely NiCd chemistry. Definitely get some of those if you can! They have a super low internal resistance so are good for running inverters and being rapidly recharged. Feeding a little more complex than lead chemistries as they're more of a constant...
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    Your last generator Maintenance Run

    Have a read of this PDF for starters: https://www.victronenergy.com/upload/documents/Energy_Storage_System/ESS_design_and_installation_manual-en.pdf
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    Your last generator Maintenance Run

    I'm 90% confident I could design a battery/inverter setup that would play ball with your solar city system and keep it live during outages if you're keen.
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    Making Fuel from Carbon Dioxide, the perfect answer??

    It all comes back to using heaps of electricity... Direct air capture of CO2 needs a heap of energy: In rough numbers, there's around 420ppm of CO2 in the atmosphere presently or 0.042% So to get 1kg of CO2 out of the atmosphere you need to move around 2381kg (1977 cubic metres) of air through...
  34. P

    My Industrial Cabin Build

    Once we started looking, ostrich was surprisingly easy to get hold of here in NZ from slightly more specialty butchers. We don't really know when the allergy started though she was around 18 or 19 when it became very apparent.
  35. P

    My Industrial Cabin Build

    My sister has something similar though not tick related as far as we can tell: She can't eat any mammalian protein whatsoever but dairy products are ok for her. Unhelpfully she's very sensitive to a lot of the available iron supplements too, Ostrich is a good source of high iron protein :)
  36. P

    MF 235 power steering leak

    I have the same issue on my Massey Ferguson 40 Industrial, just ordered one of these: Power Steering Valve Seal Kit Fits for Massey Ferguson 20 30 40 135 148 158 230 | eBay I will report back when it arrives.
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    Your last generator Maintenance Run

    The battery management electronics in cordless tool packs use upper and lower cell voltages for the full while charging and empty while discharging thresholds. For the level of charge in between they use coulomb counting which gives quite an accurate state of charge. Using cell voltages...
  38. P

    Your last generator Maintenance Run

    I have the same 500A tester as GRS just locally branded, I find it really handy as an approximate assessment of battery health. Reminds me of hunting out all the dead batteries in the off grid solar system just after buying our house: Going through with a battery tester after sundown and the...
  39. P

    Your last generator Maintenance Run

    I've used a couple of different power quality analysers, favourite so far is the PQ Box series by A-Eberle Network analyzer PQ-Box 150 | A. EBERLE around $20k NZd from memory. I put it in the main switchboard during this hot changeover to generator test: the transients were in the order of 6x...
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    Your last generator Maintenance Run

    This discussion makes me miss my old job at the technical college: I had seven figures worth of electrical engineering lab and test equipment at my disposal... I could have setup some really cool demonstrations in response to the questions being asked here.
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    Your last generator Maintenance Run

    So I had an engineering hunch that a "Constant Voltage Transformer" would be the miracle fix in the case of small to medium scale generator power (Last time I covered them was in 2005, I feel old) and yes a CVT will eat a square wave supply and give you a sine wave output: What is a Constant...
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    Your last generator Maintenance Run

    Re: THD from inverter generators. They SHOULD be universally better but it depends on how well the output filtering is built. Re: Removing THD. We can go on a rabbithole of filtering, ferro resonant transformers and other voodoo if it's not too much of a thread hijack :)
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    Your last generator Maintenance Run

    You need a Double Conversion UPS for getting rid of crunchy AC like that.
  44. P

    Your last generator Maintenance Run

    Speaking from experience: I would suggest you try and avoid "glue" logic in the form of separate timers where possible. When things don't quite behave then headaches can occur. I would connect things as follows: Only needs one of the ordinary relays you posted a photo of a week or so ago, I've...
  45. P

    Your last generator Maintenance Run

    Inductance is not a factor with coiled extension cords, explained here far more clearly than I can achieve this early in the morning: Why is it dangerous use a coiled extension cord In short, as you have both conductors in the "same coil" then the net ampturns is zero.
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    Your last generator Maintenance Run

    Does your cable have aluminium conductors perchance? I'm seeing more and more "stuff" made with alloy that should not be. Also re: extension cables coiled up, it's just resistive heat build up (cable touching cable has less surface area to shed heat) and nothing to do with induction :)
  47. P

    Your last generator Maintenance Run

    Yep, I have 22kW available in a socket outlet just outside the kitchen: ~32A 400V. Even our hob is 400V, having 3 phase makes running machine tools at home a lot easier. Guessing that's due to a combination of more sites where multiple houses share the same transformer, the multiple earthed...
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    Your last generator Maintenance Run

    Thanks, ruined by me installing it temporarily 😁
  49. P

    Your last generator Maintenance Run

    Victron's Multiplus 2 inverters have the ability to play ball with something like the solar city grid tied inverters: Meaning you can AC couple your battery system to the house and solar system.
  50. P

    Your last generator Maintenance Run

    I quite like using finger trunking to keep the panels I build organised: Above is a work in progress (one of the few non commercially sensitive photos I could find 😂) capping not yet installed on the trunking. Would it be possible to duct some waste heat from the generator to the batteries in...
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    Your last generator Maintenance Run

    Agree with Fallon, you want the generator to only do the bulk charging as the grid will take care of the finer battery management. To go a bit further, I think a lot of those settings will have minimal effect anyway as I believe they're more for when the controller is talking to the schneider...
  52. P

    Your last generator Maintenance Run

    Sounds like you're 90% there now, as you say with the way it's wired now, the controller thinks the motor is running even if it isn't. Oil pressure switch will sort that issue nicely. It will also serve to shut things down if it loses oil pressure while running.
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    Your last generator Maintenance Run

    Edit: You will probably need to increase the run hold time a bit to allow for the oil pressure to come up.
  54. P

    Your last generator Maintenance Run

    OK cool, try this: Oil pressure lamp is optional, added purely for diagnostic purposes. You want relay common contact connected to 28V and the Normally Closed (NC) contact is connected to your pin 12 running input to the controller.
  55. P

    Your last generator Maintenance Run

    Ok this one won't go out of my head :) Napa have oil pressure switches with both normally open and normally closed contacts: https://www.napaonline.com/en/p/BK_7011607 One of those controlling pin 12 should 100% do what you need without any relays or anything else.
  56. P

    Your last generator Maintenance Run

    Cool this is really good progress! Does the generator have an hour meter? We can probably take a "running" feed from that if so. If it doesn't, I'll draw you up a circuit diagram to use a relay from the oil pressure switch.
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    Your last generator Maintenance Run

    Sounds good, happy to spend some time on the phone if useful.
  58. P

    Your last generator Maintenance Run

    OK I've emerged from the rabbit hole 😂 To make sure we're talking about the same things, I'll add a lot of screen shots: From my understanding 90, you have type 7 configured with a RUN and a START wire connected. Please correct me if I'm wrong but it sound like the AGS will start the gen...
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    Your last generator Maintenance Run

    Sounds like I'm going to be putting my control systems hat on for this one, will let my morning coffee take effect and get reading. I have a hunch already but won't speculate until I've read more of the manual.
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    Your last generator Maintenance Run

    Have you got a link to the unit in question? I might be able to provide an electrical engineering opinion on where to start.
  61. P

    Your last generator Maintenance Run

    This is a slight tangent from generators but I think relevant so bear with me: Interestingly for whatever reason the 12V auxiliary battery charge profile on a lot of EV systems is useless to put it politely. Our Nissan leaf only briefly pushes the battery to 14.4V after "booting" the car, it...
  62. P

    Your last generator Maintenance Run

    58Hz will be to ensure that any solar and or battery system connected shuts down. Victron use frequency shift in their inverters to shut down AC coupled solar panels. Fronius use it similarly too.
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    Your last generator Maintenance Run

    Err yes it was, in a big way.
  64. P

    Heating Budget

    Yeah our housing situation is pretty dire here, very much a hangover from the UK attitude of "put the pipes on the outside of the house, so they're easier to replace when they freeze" Our place actually has insulation, double glazing, and heatpump + wood heat. Cozy.
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    Heating Budget

    Definitely agree, one of the leaks was well up in the roof space... Takes a lot of effort to be able to smell a lighter than air gas at ground level.
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    Heating Budget

    The world is starting to wise up to the scale of the LEAKS involved with NG extraction and distribution... Something I can see turning out to be a source of emissions as big or bigger than the actual use of NG. At my old job we bought a building that had been occupied by a company that...
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    Heating Budget

    Natural gas is going to rapidly become an energy source in its twilight. At least here in NZ, connection charges are rapidly rising. Friends recently replaced their NG boiler with a heatpump system and their overall energy bill is now lower.
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    My Industrial Cabin Build

    What Patrick said :D
  69. P

    Dozer usage

    I have a '54 D47U here: I usually try to at least start it every few months to stir the oil around. The clutches did get a little sticky when I didn't move it for the best part of a year one time. It lives in a shed that keeps it out of 95% of the weather. Look up Squatch253 on Youtube to learn...
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    Hydrostatic drive on articulating loader

    If you go for 4x hydraulic motors there's a couple of funky things that can be done depending on how much you want to spend on valving and plumbing: For motors in parallel you can use flow dividers to get around loss of traction issues Flow Dividers OT200 | Brevini Fluid Power...
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    My Industrial Cabin Build

    Sorry to hear about the temporary housing issues, I've been lurking on your thread for a long time, learned a lot. I agree with Eddie, I would get the place survivable and move in. If I wasn't on the other side of the planet, I'd head over and help. Our place had no internet, generator and solar...
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    Heating Budget

    There are some really nice auger loading systems for wood pellets available in Europe. Literally dumped in with a truck, unload ash and heat at the other end. Also +1 for keeping firewood in IBC cages, two winters here using the same method. All our friends are starting to see the merit of the...
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    Time to check out the generator.

    Is the CA ban just for petrol (gasoline) generators or diesel too? With the right inverter a solar array can run as a backup system with a small or even no batteries. So far our solar system with lead acid batts has taken care of all outages in the last four years with no need for the generator.
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    Building a barn to live in- interesting article

    We live in what the OP might refer to as a bardominium. Pole structure, metal clad, 3 bays with the two outer bays lined and fitted out. Warmest most comfortable house I've ever lived in. As a bonus my CNC milling machine is less than two paces from the door in the kitchen. Here in NZ it...
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    Your last generator Maintenance Run

    Not a planned maintenance run, but we had a pretty massive storm last week: Power was out from about 02:30 in the morning due to numerous tree branches getting tangled up in the lines. My friend down in town said it was like a lightning storm with all the line clashing going on before things...
  76. P

    Time for a new portable generator

    A colleague lost a laptop charger to a small two stroke generator. Not from "spikes" or "impure sine waves" but from the governor sticking at WOT and causing the output to be 300+ Volts.
  77. P

    Trying to see the real thing. Towaable backhoe!

    A bit far from San Jose but we bought one about three years ago second hand. Definitely refer to it as the toy digger but for what it cost it has been invaluable. Large projects have included 150m of trench for power and phone cables, and emergency drains during a storm to stop the house...
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    Hydraulic motor sizing - weird project

    Dana Brevini have proportional control valves which will do what you want and can be electronically controlled remotely: Mobile valves HPV310 Series | Brevini Fluid Power I can probably help you find a Brevini project engineer near you. Disclaimer: I'm not an employee, just a happy customer.
  79. P

    Generator Issues

    Warning: Engineering opinion coming from a 400/230V land dweller 😂 One thing to consider if you have a 220/110 generator and potentially big 110V loads is to use an autotransformer. Victron make them for the purposes of load balancing split phase systems for generator and inverter supply...
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    Power Line to my house was broken

    Dunno if it's been mentioned or not Eddie but the end to be the most careful of is the one still connected to your transformer: Depending on load and ground resistivity there could easily be a few hundred volts between the downed primary neutral and the surrounding earth. We have lots of single...
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    How do you prep for future power outages?

    Power backup is pretty much covered here. House has 12V lights throughout from when it was off grid, 1500W of PV panels and around 25kWh of batteries. Inverter will pretty much power any AC loads apart from the induction cooker, camp stove takes care of that. In the event of an extended outage...
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    Anyone identify these electrical connectors?

    They look like the Hirschmann C-16 series to me: 6 Pole + Pre-earth CA Series Line Socket | Jaycar Electronics New Zealand
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