Castle nut removal on a rotary mower

   / Castle nut removal on a rotary mower #1  

watergirl

New member
Joined
Mar 30, 2014
Messages
4
Location
Hines Creek, Alberta
Tractor
Massey 65
I have an old Douglas Mfg. rough cut mower with a stripped gearbox which I need to replace. How can I jam it so that I can get the castle nut off? There are no holes to put a rod through. I would appreciate ANY creative thoughts!
 
   / Castle nut removal on a rotary mower #3  
I have an old Douglas Mfg. rough cut mower with a stripped gearbox which I need to replace. How can I jam it so that I can get the castle nut off? There are no holes to put a rod through. I would appreciate ANY creative thoughts!

May not need to jam it with an impact gun. If you don't have one, you could drill your own access port to insert a "stop"
 
   / Castle nut removal on a rotary mower #4  
Are you sure there isn't a hole in the housing where you can jam about a 3" piece of firewood?

Then you need a large 1" drive socket, about 1 3/8", if I recall correctly. A 4' piece of sturdy pipe is an essential implement. Put it over the breaker bar and apply lots of pressure to remove the right-hand-drive nut.

The first few times I did this I crawled underneath to turn the nut off. It's much better to hang the mower on edge from a loader or chain block. It saves effort and attacks of claustrophobia. Just make sure the thing is solidly attached to the ground and the chain before you start to twist. Assume that you'll need to apply enough force to that cheater bar that the nut will be too hot to touch when it comes loose.

To free the blades from the shaft you'll likely need to put the bolt back on to where the top is flush with the shaft. Drive wooden wedges between the stump jumper, the blade, (or whatever looks solid) and the body of the mower. Hit the nut/shaft sharply with a sledge hammer until the blade assembly pops free.

The PTO shaft won't come off the gearbox because it's held in place by a large C-clip which must be removed. Don't lose it.

Which way do the bolts go? When the new gearbox goes on, think about what will happen if one of those four nuts comes loose. How will you know? You may decide to put the nuts on top even if the nuts were likely underneath the body on the one you took off. Tighten them regularly.
 
   / Castle nut removal on a rotary mower
  • Thread Starter
#6  
Thankyou Rod, that gives me alot of helpful info!
 
   / Castle nut removal on a rotary mower #7  
Is there a hole in top for accessing the blade bolts? If yes can you jam something in this hole to prevent the blades from turning while trying to loosen the castle nut.

Don't let the 6' piece of pipe smash your fingers cause that just plain hurts...
 
   / Castle nut removal on a rotary mower
  • Thread Starter
#8  
No there are no access holes at all. Just a lovely solid sheet of steel. This is a very basic, plain cutter....very similar to an early King Kutter or Land Prides. As for the pipe...I find it interesting that as a woman often times when I bring out a large tool for a difficult job...any male within radar range seems to show up and insist on taking over. But yes it is nasty when tools bite back!
 
   / Castle nut removal on a rotary mower #9  
Sorry for my ignorance, but as I don't know how this machine is designed I just have to ask; is there a reason this spindle needs to saved at all?
 
   / Castle nut removal on a rotary mower #10  
I would think you could tie the blade off with something underneath, by looping
up and around the tailwheel frame. maybe put a piece of rag or carpet on the
blade to reduce a chance for it slipping and a short length of chain.
if working while hooked onto the tractor, jack stands are highly recommended!
 
 

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