Changing a Tire Tube with Ballast

   / Changing a Tire Tube with Ballast #1  

OHVarmntr

Bronze Member
Joined
Feb 1, 2014
Messages
76
Location
NW Ohio
Tractor
JD 4600
Ok folks, so I spent a gorgeous Saturday changing a suspected back tube in one of the rear tires of my JD4600. The tires are 17.5x24, and I purchase a Firestone tube for $60 at a local tire shop. I also purchased a few tools that I will post links to show you what I used.

Here's what I had to start out with. The leaking calcium chloride ballast has begun to corrode the valve stem area of the time.
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With the rear end of the tractor lifted off the ground and properly blocked, the tire can be rotated. You'll need to do this so when the tire runs low on air pressure you can turn the valve stem back to the 12 o'clock position to pressurize the tire again. I pulled the wheel weights, pressurized the tire to 20psi, pulled the valve core and installed a piece of fuel line with a hose clamp and tightened it over the valve stem and ran the calcium chloride ballast into a 55 gallon poly barrel I had laying around.

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It took 1 hour to empty the ballast from the tire, having to re-pressurize the tire 3 different times. A little trick here is to keep an airgun handy because the flow would suffer and I found it to be debris that was inhibiting flow. A short blast of air into the discharge hose quickly cleared any blockage.

Once it got down low enough I had to remove the assembly from the tractor and tip it over to get more calcium chloride out of it.

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Now begins the fun part. I have access to all kinds of tire changing tools; tire spoons, a bead slide hammer, and as overkill as it seems, a hydraulic bead breaker. I used the spoons a little bit to get access to the rim, then I let the hydraulic breaker do the work for me. My grandpa picked up this 110v hydraulic power unit probably at an auction and boy am I glad he did. It clamps onto the rim and the lower hook separates to separate the tire from the bead. Piece of cake!

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Using old rims as spacers I was able to get the tire up and remove the tube, then pull the rim completely to clean it up. With the tube out you can completely drain any remaining ballast out. I took around 47 gallons out of this tube.

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Once the rim was out, I cleaned it up with a wire wheel on a grinder, primed and repainted the inside and outside of the rim.

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I kinda forgot to take pics from this point on. After the paint dried, I lubricated the tire beads with Dawn dish soap, got one bead on the rim and installed the tube. I was told a trick to use baby powder on the tube to keep it from binding or sticking inside the rim, but that was only after I had installed my tube with Dawn dish soap and some water to make it nice and slippery.

My wife helped hold some spoons and we were able to get the tire back on without pinching the tube. From there I inflated the tube to seat the beads, then used a shop vac to deflate the tube inside the tire so any kinks or folds in the tube would work their way out. I did that 3 different times to ensure the tube was good to go, then slapped it back on the tractor.

I purchased an adapter from my local NAPA to pump the calcium chloride back into the tube. Cost was around $18 and comes with a few adapters. A garden hose hooks up to it and it also has an air bleed valve to depressurize the tube as the ballast is pumped into the tube. I found it quicker to just unhook the garden hose at the adapter to bleed the air out much quicker.
NAPA AUTO PARTS

I also purchased a Wayne drill pump with garden hose fittings to pump the ballast back in.
http://www.ruralking.com/pump-drill.html?utm_medium=cse&utm_source=google&CAWELAID=520009190000031064&CAGPSPN=pla&catargetid=1708823525&cadevice=c&gclid=CPDqwK2BpL4CFVQiMgodHAsAZQ

With the valve stem at the 12 o'clock position, I began pumping the calcium chloride back into the tube. It took an hour to pump it back in. I found that I had to submerge the intake of the pump directly into the barrel of the calcium chloride because the pump didn't have enough suction to prime itself with a 4 foot piece of garden hose stuck into the barrel. I added 20 psi to each tire, again with the valve stem at the 12 o'clock position to keep the calcium chloride out of my tire gauge, reinstalled my wheel weights and was ready to work again.

Looks much better now.
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   / Changing a Tire Tube with Ballast #2  
Nice work
 
   / Changing a Tire Tube with Ballast #3  
Great thread and pics.

I have never seen CC before, so I didn't know what it looked like, but I can say now it sure looks a lot like Rim Guard. I see your tires are not the same brand/type that came on the machine new. The ones you have are better for traction IMO, and are like the tires that come on new Kubotas. The original rear Titan R4's suck in that size.
 
   / Changing a Tire Tube with Ballast
  • Thread Starter
#4  
Great thread and pics.

I have never seen CC before, so I didn't know what it looked like, but I can say now it sure looks a lot like Rim Guard. I see your tires are not the same brand/type that came on the machine new. The ones you have are better for traction IMO, and are like the tires that come on new Kubotas. The original rear Titan R4's suck in that size.

Thanks, I haven't seen CC before either. From what I've read it should be a milky white color, but I'm assuming it's brown from rust.

The tires are Firestone All Traction Utility. I really like them. Titan has a manufacturing facility 20 minutes from my house.
 
   / Changing a Tire Tube with Ballast #5  
So dumping the CC and fixing it all took 4 beers? Slacker. :)
CC is a really watery white colour. I handled that stuff for 15 years. 7,600 gallons/trip.
 
   / Changing a Tire Tube with Ballast
  • Thread Starter
#6  
So dumping the CC and fixing it all took 4 beers? Slacker. :)
CC is a really watery white colour. I handled that stuff for 15 years. 7,600 gallons/trip.

Haha the time-stamp of that picture was 1:32pm. I was just getting primed. :)
 
   / Changing a Tire Tube with Ballast #7  
Nice write-up, thanks ...
Those tires look like backhoe tires.
Do you find the need for chains with those?
 
   / Changing a Tire Tube with Ballast
  • Thread Starter
#8  
I've only had the tractor for a little over a week now, so I don't have any experience needing chains as of yet.
 
   / Changing a Tire Tube with Ballast #9  
Nice work, indeed. Having the right tools sure helps, too. My Kubota seems to have issues with the fill liquid on one tire/wheel, too. I have no idea how long until I have problems... maybe I will post some photos and ask for advice from those with experience. Never had filled tires before. My tires are 420/70 x 24... wheels are marked 24 x 15.5, and I'd quess I am dealing with about the same sizes.
 
 
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