SailorBob
Gold Member
I encountered a problem with my newly rebuilt engine (7 hours). I was mowing along and heard an awful racket coming from the engine. I immediately shut it down. I removed the valve cover and the problem was obvious. The valve spring for the #1 exaust valve had broken in two. Needless to say I was totally disgusted..
After cooling off a while with the assistance of an adult beverage I decided to pull the head and see how bad the damage was. I believe that I got lucky. I found all of the broken and loose pieces. The push rod was lying off to the side. The valve remained in the head. You can see a mark on in the carbon on the top of the piston but no damage. There was no damage to the piston or cylinder liner.
This morning I took the head to the machine shop and the guys looked at it and said that it looks fine. They are going to replace the spring and check the seat. The machine shop guy says that he has seen this before. It was probably a defective spring...just rotten luck. He also said that it just takes a tiny nick on the spring to cause them to break.
I am getting way too familiar with the guts of this engine. I was amazed how quickly I had the head off. Of course I still bagged and labled all of my parts just like I did the first time. I will drain the oil and change the filter just in case there are some small bits in there. It might be good thing I put the magnets on the oil filter. With a little luck I should be back in business this weekend.
After cooling off a while with the assistance of an adult beverage I decided to pull the head and see how bad the damage was. I believe that I got lucky. I found all of the broken and loose pieces. The push rod was lying off to the side. The valve remained in the head. You can see a mark on in the carbon on the top of the piston but no damage. There was no damage to the piston or cylinder liner.
This morning I took the head to the machine shop and the guys looked at it and said that it looks fine. They are going to replace the spring and check the seat. The machine shop guy says that he has seen this before. It was probably a defective spring...just rotten luck. He also said that it just takes a tiny nick on the spring to cause them to break.
I am getting way too familiar with the guts of this engine. I was amazed how quickly I had the head off. Of course I still bagged and labled all of my parts just like I did the first time. I will drain the oil and change the filter just in case there are some small bits in there. It might be good thing I put the magnets on the oil filter. With a little luck I should be back in business this weekend.