Mile Marker Hydraulic Winch

   / Mile Marker Hydraulic Winch #1  

3RRL

Super Member
Joined
Oct 20, 2005
Messages
6,825
Location
Foothills of the Giant Sequoia's, California
Tractor
55HP 4WD KAMA 554 and 4 x 4 Jinma 284
Several months ago, I bought a 10,500 lb Mile Marker 2 speed Hydraulic Winch model 70-50050C. It came with a clevis that you can slip into a trailer hitch. I got it off eBay for $695 + $45 shipping, so I thought it was a pretty good deal.



I wanted to mount it on my Kama 554 so it can be used either on the front or the back of the tractor. My challenge was to figure out a good mounting system to make it easily movable from front to rear. You never know which way your going to need it...either to pull the tractor out of a bad spot or maybe through it.

I decided my best bet was to use a receiver hitch for both front and rear, and put the winch on a platform that I could plug into the receivers. The rear would be pretty easy, but the front needed some thinking. I would need to make the winch miss the fel and also have room to run the hoses back, out of the way.
Here's the front and rear of the Kama.

 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#2  
I didn't take a lot of photos to show what the two pieces look like, so I'll show them welded up and painted. The first picture shows the tray the winch will sit in and it is upside down. The second one a close up of the bottom of the tray after welding. I reinforced the bottom with gussets and added a grab hook to it. The hitch that slips into the receiver has a solid piece of steel welded inside it.

 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#3  
The following pictures show how the receiver is bolted to the front of the Kama. Notice that I only used two 5/8-11 bolts to hold the plate to the front. But also notice that I welded another attachment below/underneath which is also bolted to the receiver plate. That should help keep the plate from wanting to twist up under load.

It was tricky making the piece that is welded onto the tractor, since that part of the tractor is on an angle. I had to get the bolt hole lined up just right and weld it in place underneath.



The pictures below show how the tray fits into the receiver. The tray has some "guards" welded on in front for protection. The winch will be bolted to the tray using those holes. I put an extra set of holes in, in case I needed to shift the winch over in order to have the hydraulic motor in and out lines clear the side of the tractor. Otherwise they would interfere with the side of the tractor frame. In addition to that, the height and depth of the tray, and it's location all had to be planned out so the bucket would not hit the winch.

 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#4  
Here is the winch bolted to the tray after connecting the hydraulics on the bench.
You can see I ran hard lines from the hydraulic motor to a pressure reducer or "cushion valve. I was lucky the centers of the motor matched the centers of the pressure reducer valve. I got the valve at Surplus Center. It can be adjusted from 1500psi to 3000psi and handles up to 30gpm. It bypasses to the opposite side to prevent surge, over pressure or cavitation.

There is a gauge in between on a "T" to set the correct pressure going to the hydraulic motor for the "retract". Mile Marker was specific to have a maximum of 1500psi going tot their winch. I have another "T" for the feed out, but have not installed a gauge there yet. I don't anticipate as much a load in that direction, but if there is, I can put a gauge there also.



On the other end of the cushion valve are outlets for hoses. The winch "unit tray" will have 5' long hoses and QD's on the end. Those will plug into my front or rear remotes. I can run the front remotes through my grapple control valve and the rears via my rear remote valve. So they can be operated from the tractor. Pulling myself out from a stuck position will allow me to operate the tractor at the same time this way.
For pulling loads ...rocks or trees... I thought about adding a remote control so I can hook up and walk with the load I'm dragging, but I'll try it this way first. Loretta will be there to help connect and disconnect the loads for me.
 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#6  
Thanks Tig, I appreciate your interest.
Here's a little more about mounting it to the tractor.

After bench testing, I took the tray to the tractor and mounted it. I needed to check for clearances. The hoses from the grapple flexed towards the motor, so I moved them so they were going sideways, folding to the left in that first photo. I also noticed the receptacle for the "legs" of the fel was very close when I put the fel all the way down to push the front of the tractor up. I didn't want a problem there so I cut that one off and welded it back on a little to the side, out of the way.



Ken was visiting during that part so he helped me with removing and re-routing the front hydraulics. He also tapped and installed that eyebolt for the winch hook. Here's Ken, Loretta and myself at camp.
He might have some more photos?

 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#7  
After getting the unit mounted and fitted to the front, I ran the motor hoses back towards the cab where the QD's are. These are after fitting and the fel up, out of the way. You can see the eyebolt Ken installed for me here, and the hoses now connected to the rear of the cushion valve.



I bought a hose clamp for 2 hoses and welded a "handle" to the bolt so I could undo it when I wanted without a wrench. So all I have to do to use the winch is unplug the grapple and plug in the winch. Same for moving the winch from front to rear. Just take out the hitch pin and remove the winch with hoses and plug into the rear receiver. Then plug the QD's into my rear remotes.



That last photo shows the pressure gauge. The yellow zone is where I set the pressure to be at... about 1500psi. I can see it from the tractor seat, but now that it's set, everything should be OK. I haven't attached the rear receiver to my draw bar yet, but I already have the receiver. I ran out of time but will do it next trip up.

My first big project is to winch out those Buckbrush on the slope in front of the log home. There are some areas pretty steep where I'd rather not take the tractor. A couple of the guys that visited the property (Ken, Brian and his brother Mark and even Larry) made quite a few comments about it when they saw the slopes in person.
Thanks for looking,
 
   / Mile Marker Hydraulic Winch #8  
Yes another nice job of detailing a project for a useful implement from Rob:)
 
   / Mile Marker Hydraulic Winch #9  
3RRL said:
You can see I ran hard lines from the hydraulic motor to a pressure reducer or "cushion valve. I was lucky the centers of the motor matched the centers of the pressure reducer valve. I got the valve at Surplus Center. It can be adjusted from 1500psi to 3000psi and handles up to 30gpm. It bypasses to the opposite side to prevent surge, over pressure or cavitation.

There is a gauge in between on a "T" to set the correct pressure going to the hydraulic motor for the "retract". Mile Marker was specific to have a maximum of 1500psi going tot their winch. I have another "T" for the feed out, but have not installed a gauge there yet. I don't anticipate as much a load in that direction, but if there is, I can put a gauge there also.

Rob, I looked for and found your hyd winch thread after seeing it in your
house building thread. That is a very valuable addition to your tractor and
very nicely done. (I guess I missed it somehow, and I just love to see
any thread involving custom hydraulics!)

As for that cushion valve.....I recognize a Prince product. Is that how
the winch mfgr recommended you install it? Is it primarily to avoid exceeding
the 1500psi maximum? I am kinda surprised they are limited to such a low
pressure. Very interesting. Thanks for posting.
 
   / Mile Marker Hydraulic Winch
  • Thread Starter
#10  
Dave, I'm glad you caught the thread.
Thanks for your interest and nice comments.
Yes, the manufacturer said not to run the pressure over 1,500psi.
I don't know why it's rated for such a low psi? Perhaps because it's used on a lot of off road vehicles that use the steering pump to run the hydraulics, and perhaps those pumps are lower psi...I don't know. Anyway, that is the reason for that pressure reducer or cushion valve.
When psi exceeds 1,500 (or thereabouts), it bypasses to the outlet line and visa versa.
 
 
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