New barn build – compressed air question

   / New barn build – compressed air question #31  
Just buy another compressor. I have a big/expensive compressor in my attached garage and a cheap $100 harbor freight unit in the shop, 150' away from the house. It's worked well for me for 20+ years. I have an even cheaper small compressor in the basement to run a brad/finish nail gun.
+1 Depending on the capacity, if you're putting in 220v, these are good: Husky 60 Gal. 3.7 HP 1-Phase 175 PSI Oil Lubed Belt Drive Stationary Electric Air Compressor C603H - The Home Depot
 
   / New barn build – compressed air question #32  
Not going to comment except to say, I completely plumbed the machine and fab shop I own in black pipe. Bought it in mill lengths from my steel supplier and I own a Rigid pipe threading machine so I cut and threaded the mill lengths as required and all the main runs are in 1.5" diameter, drops are 1" and all terminate in WOG valves with QD fittings and an additional WOG valve at the bottom of the drops to drain off any condensate. I have 2 compressors, a 10 horse Quincy pressure lubed reciprocating unit and a Sullaire Screw compressor as well as 2 150 gallon receivers and an IR refrigerated dryer on the Quincy's outlet but I still use Motorguard cannister separators on both the CNC plasma table as well as the plasma torch that sits on the TIG welding cabinet and I run a 'Tsunami' auto drain valve on the bottom of the Quincy receiver. The Sullaire screw compressor has it's own built in refrigerated dryer. When you have 2 employees and mostly air operated tools plus the plasma table, air demand is very high. One thing I did was I dialed back the maximum pressure output to 135 psi which is plenty for any air tool and the lower pressure results in less heat generated in the pressurized air thus less condensate generated as well as longer compressor life due to less carbon buildup on the reed valves in the Quincy. The screw compressor don't suffer from carbon buildup as it's design precludes reed valves.

My air system has been in almost daily operation for over 15 years now and no failures ever.

Not a fan and never a fan of anything but black iron air piping, but then I do own the tools necessary to install it.
 
   / New barn build – compressed air question #33  
I ran industrial air for the Hospital all in copper pipe in 1995.

The 2 stage 175psi compressor now has a greatly reduced load so I dialed back the setting to 65psi max in 2010.

I did notice the auto tank drain had a lot less condensate during the purge cycles... air still goes through a dryer and the old rooftop Quincy compressor is now just a holding tank for air but also an auto drain...

Talk is eliminating the need for any compressed air so I may end up with a free for the taking speedaire.
 
   / New barn build – compressed air question #34  
Hi, Vermont USA..

1 Hp compressor in home basement. 3/4" black Poly to barn 100 ft. Surge tank added to use 3/4 Impact socket. 20 years works well. Compressor in outdoor temps in Vermont is trouble.
 
   / New barn build – compressed air question #35  
As some said above, plastic is not your ideal option.
Most trucks and trailers use it for decades. Sometimes even directly to the brake boosters, instead of plastic to a fixed point and then rubber to the moving brake boosters.

In industrial pneumatics plastic is the norm too.
 
   / New barn build – compressed air question #36  
Hi, Vermont USA..

1 Hp compressor in home basement. 3/4" black Poly to barn 100 ft. Surge tank added to use 3/4 Impact socket. 20 years works well. Compressor in outdoor temps in Vermont is trouble.
Wow, how big is that surge tank?
 
   / New barn build – compressed air question #37  
Wow, how big is that surge tank?
I think about 10 gallons... Can't run 3/4 Impact for more than about 10 seconds.. BUT only used to break things free like rotary cutter blade nut..
 
   / New barn build – compressed air question #38  
I currently have 60' in-between my 2 buildings and when I ran my airline I used Airnet pipe. AIRnet Piping system AIRnet

That was 10 years ago and no problems yet!
 
   / New barn build – compressed air question #39  
I ran an underground steel pipe to a remote building 30 feet away. I pitched the pipe down hill to the building being fed. I also added a small reservoir and drain valve to each vertical end to trap and drain water. It worked reasonably well for several years until the pipe cracked from a combination of bending stress and ice.
 

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