The brushcat on the skidsteer lost a seal on the gearbox yesterday so a short day of work meant an afternoon to work on the 226D. Reassembled the dash assembly:
I was missing the red lenses for the dummy lights so I took one of the small red door lenses found in a 99-07 XL superduty door and cut them down to fit the Yanmar. Not quite factory but they fill the hole to protect the dummy lights. I did order one of the OEM Yanmar lenses but won’t have it for at least a month..
Also got my new tachometer cable in, all new fuel lines, bled the fuel system to the injection pump, got the wiring all back in after repairing a bunch of chafed wiring and crumbling plugs, and made a safety jumper plug since I still need to go through the wiring for the clutch /pto safety / flashing light harness.
After about 15 seconds of cranking it fired right up! Of course now I was scrambling to get stuff out of the way so I could drive it out of the shop to try it out. Everything seems to work, I had to adjust the fuel linkage to kill the engine but at the top end after 2600 rpm it acts like it’s hitting rev limiter. When I pulled the injection pump it had no shims so I installed a couple when reinstalling it as a baseline. The manual described the shims as a 1* adjustment to the timing based on a timing mark on the front cover and crankshaft but it required the system to be primed to see when fuel was injected on cyl 1 to determine if shims needed to be added or removed. These marks are near impossible to see with the radiator installed so I’m probably gonna cross that bridge when I get a new radiator.
On another note when I push in the clutch pedal I get a clicking sound like the pto overrunning clutch but it does it whether the pto is engaged or not. Is this normal? My 186D only did that when the pto was engaged.
Also, when you use the power shift lever there’s a 2-3 second delay to shift from 1/2/3 and it’s a soft shift like it’s struggling to build pressure. My 186D was firm shifting, maybe the hydraulic screen is plugged on this 226D or the valve body needs resealed, or even a weak hydraulic pump.
![Man shrugging: light skin tone :man_shrugging_tone1: 🤷🏻♂️](https://cdn.jsdelivr.net/joypixels/assets/8.0/png/unicode/64/1f937-1f3fb-2642.png)
I’m sure I’m sounding picky but hopefully I can get this thing perfect.
Here’s some obligatory pictures of the 226D on its maiden voyage out of the shop: