Onan P220G

   / Onan P220G #1  

wingtips515

New member
Joined
Aug 9, 2018
Messages
2
Tractor
Wheel Horse
I am working on this Onan / Wheel Horse for a neighbor. There is no fuel to the carb. Removed the pump and put a Pressure/Vacuum gauge on the Pulse line. It shows no reading during cranking.

Question, how to remove the flywheel shroud to see if the Pulse hose is disconnectoed or cracked?

Regards,
Wingtips515
 
   / Onan P220G #2  
I believe manualslib.com has a downloadable manual for this engine.
I have downloaded some manuals from them in the past.
Hope this helps
 
   / Onan P220G #3  
The pressure change/pulse is quite small and may not register on your gauge, can you gravity fuel the carb from a bottle and get it running first, then switch it over and see if it will continue to run?
 
   / Onan P220G #4  
I've got a Miller Trailblazer with an Onan p220 engine on it...your Onan should have a fuel filter in the line somewhere....have you checked/changed it..it could stop the flow as well...BobG in VA
 
   / Onan P220G
  • Thread Starter
#5  
So after talking to Onan Tech support they told me how to trace the Pulse hose line. It was a bear to do and I never got to the end of it. I did use my Vacuum/Pressure gauge and it did not register any amount of V/P. As a test I used an electric fuel pump top see if I could get any flow. Nothing of any quantity came out of the supply line. To check for blockage of the supply line I tried blowing air with my compressor into the tank. The owner came to my home and I had him look inside the tank to see bubbles. None appeared! Well this indicated the line was totally blocked. Tracing the line back to the tank and there was a shut OFF valve. To my surprise the owner stated he had moved the tractor to his fathers house and during transport turned OFF the gas supply.

Reinstalling the fuel pump and all the tubing a test was made. After about 10 seconds of cranking the fuel filter filled with fuel and the engine ran perfectly. The red on his face was as deep as the color of the tractor.

Another half hour of reinstallation of all the parts removed and the owner had his tractor back.


Of note, the Onan tech support suggested I check compression to see if one cylinder might not be operating. This test produced 100 PSI in each cylinder so this information was encouraging. Overall the only fault I found was a large deposit of oil residue in the Air Filter assembly. Since this is an old engine/tractor, it is very possible it has some blow by from the valves or crank case. A frequent check on oil level was recommended.


Lesson learned, check the easy stuff first!

Regards,
wingtips515
 
   / Onan P220G #6  
Wingtips515 Sometimes its the simple things we overlook. I had the oil on the air cleaner problem with my Onan on a Miller Trailblazer. I ran a piece of pipe from the crankcase vent where it comes into the aircleaner assembly to the carb intake. No more oil on the aircleaner. Onans were good engines I have almost 1500 hours on mine.
 

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