Ron that sketch shows a 2" air space between the upper sheathing and foam.....me thinks that is a real good place to have moisture condensate on the bottom of the sheathing......no?
PA....shingles???? {Gasp}...NEVER:laughing:
Rick,
I think the 2 " or more air flow space with sufficient eave and ridge venting is common practice for a vaulted situation like yours with open rafters.
The plywood acts somewhat as a radiation barrier. The temperature and humidity differential between cold outside air on top of the roof and the warmer more humid air under it is the root of the problem regardless of the roofing being tin, asphalt, slate, tile, or some space age material.
With your purlins being horizontal, not staggered, and only 1" thick there is a good chance that any roofing material would sweat underneath in certain weather conditions. Since your styrofoam is not like "Tuff-R" or other products with a radiant and reflective layer of foil, I would really be concerned that the dripping problem you have now will grow mold in the spring. I wouldn't count on the little bump ridges in your tin to supply enough air flow. They are there mainly to add a bit of rigidity to the panels and for looks.
Up here over the past 15 years a serious mold problem has developed on most roofs that face North as well as vinyl siding, or metal barn siding that is in the shade for that matter. Didn't used to be that way. The manufacturers are having to put x years of anti mold guarantee on their products now but I bet trying to collect would be a real hassle.
A lot of the log homes that have a protective sealer are turning black as well.
If your " me thinks" were true I should have moisture or ice on the open underside of the insulation board in my 2 big barns. That sheeting is in direct contact with the bottom of my metal roof panels, since it is on top of the purlins, and it is not much thicker than plywood sheeting. My barns are not heated and I have never seen any frost or moisture up there whether the 3 big sliding doors are open or closed.
I still think you should talk to a commercial metal roofer before putting the screw drill in reverse or cutting in more ridge vents.
Gotta go.
Ron