The Pipe
A trailer load of pipe was gratefully received on loan in the summer of 2006 and I set to laying it out on the grass to see what I had taken on. The black, 2" diameter MDPE turned out to be in a few more sections than I first thought, each no more than 50 yards in length. In some places it also had nicks and gashes where it had been caught by a mower cutting hay.
Most of it was easy enough to uncoil and move around, although a couple of lengths were really heavy. Perhaps there was still water inside ? I dragged these onto the slope, expecting, or at least hoping, for water to pour out. Nope, it was something more solid. The pipe had previously been used for emptying waste water from a cattle yard, so chances were the contents were probably something that had previously come out of the rear end of a cow. Maybe that's why it had been left in a field. By lifting the pipe by hand a few inches off the ground, I could feel where the blockages where. In the middle on both lengths.
With nothing much to loose I set to connecting the first bunged up pipe to a water pump. The pump ran quite happily at first, no doubt as the water was initially only compressing air. Then the Honda engine started to hunt harder as the load increased. This went on for a minute or two with nothing moving, but the pump wasn't giving up and neither was I. A bit of lifting and dropping of the pipe had something moving and I could tell from the sound and increasing weight that the Honda was winning ground. The engine changed note and with a final whoosh out popped the poop. Whole piles of it. A few minutes later and the water was running clear.
The second blocked length must have realised that it wasn't worth putting up any resistance after what had just happened to the other one and gave up it's smelly contents without much fuss at all.
Now all I had to do was join and repair the pipes. 2" compression couplers are not cheap and anyway, were against the rules, as by then I was determined to try and empty the pond for free. I had read a little about butt fusion weld joints and was tempted to have a go at a home made version, although time was not on my side. Then I remembered dismantling an old storage tank, which had a short length of plastic pipe on the outlet. At the time I put it to one side, as it was another one of those things that was "too good to throw away", though I had no idea at the time what it could be used for. As luck would have it, the internal diameter of the hoarded outlet pipe was the same size as the external diameter of the 2" pipe. A perfect sleeve. :dance1:
With the permission of the pipe's owner I set to cutting out the damaged sections. A sleeve was made for each end, pushing it half way on one pipe before butting the ends together and melting the sleeve in place with a blowtorch to make one long run of pipe. A quick test with the water pump on the end showed up a couple of poor joints that wept a little, but easy enough to seal.
For good measure I taped over the whole joint to try and keep air from entering the pipe as siphons work below atmospheric pressure. Siphons suck - potentially, in a good way