Thanks for your support. I hope to show how two simple mods can impower the person to find better ways of repairing our tools.Well congratulations. That is a most innovative repair. I sure do like it when the repair ends up better than the original.
rScotty
Unfortunately, money comes before honor, at least for now. I can see this all reversing right know. This U-Joint is the weakest link in the train. Which is good engineering practice, that is to sacrifice one so that the rest will go on. This U-Joint for the four wheel drive has always been engaged for the 799 hours it has been of service. The failure was due to high stress and loss of lubrication. The U-Joint had failed sometime ago and was making some not so nice sounds. I am also very thankful it was such a simple repair. When you walk away from the FEAR, False Evidence Appearing Real, you cam open yourself up to the infinite possibilities. Which in my belief is to connect with the divine.Very nice work there, and wouldn't it be nice if Kubota thought ahead and put a access cover in that area and did what you did to the splined shaft to allow for R&R without splitting.
What in your estimation caused the fracture to that U-Joint? Seems like that would take a lot of torque to snap something that rigid - at least you didn't have a broken shaft coming out of the case!
I did the same on my JD4300 inboard tie rods. Found a set of Moog tierods for a malibu or something for $35 for the pair. Threaded the long shaft 1/2-20 to thread into the outer tie rod. At the time JD wanted over $100 ea for the inner rods. I've made several similar adaptations to keep my 4300 in service.Yeah, I hate that. But I also try to work around it with substitutions and custom machine work. A machine shop can cut splines on a shaft or broach female splines.
JD is the worst I have run into, tho there are some seriously spendy OEM Kubota parts. I remember finding a substitute tie rod end for a JD 4300 that I still had to customize to fit. I am currently fabbing up a small hyd cyl that Ditch Witch prices at $700. Nuts.
It is great to hear your solution to the extorsion. Sadly the dealerships won't repair on anything but the sanctioned method. Thank God many of us can see beyond their methods.I did the same on my JD4300 inboard tie rods. Found a set of Moog tierods for a malibu or something for $35 for the pair. Threaded the long shaft 1/2-20 to thread into the outer tie rod. At the time JD wanted over $100 ea for the inner rods. I've made several similar adaptations to keep my 4300 in service.
Sam, if you wind up splicing the shaft, be sure to keep the u-joints in phase when welding back together.
EDIT: I see that you got it fixed. Very inovative job. Now to grind the plasma cut smooth and fab a 3/16" cover plate, drill and tap the original, and bolt on.
Speaking of lube, can you lube the new one?SNIP.......This U-Joint for the four wheel drive has always been engaged for the 799 hours it has been of service. The failure was due to high stress and loss of lubrication....
No fittings to lube u-jointSpeaking of lube, can you lube the new one?