jimgerken
Veteran Member
Actually the edges are very nearly square, when using the weird combo of #5 cutter on the #6 head. It starts out visibly square at the surface of the knob, and drops vertical about 1/16" of an inch to where it changes angle to about 5 degrees, then drops about 3/16" at that angle to the rounded arc bottom of the cut. When running your fingertips across the test grooves I cut in a flat rubber mudflap, comparing the weird groove to a standard #4/#4 groove, I can't tell the difference in the way the edges feel.
Also, there are variations of what I have done with the combos, and the way the blades are loaded. it is possible to bias the blade in the head, so one edge has a vertical wall, and the other wall has a lot more angle. Using a variation of this method it would be possible to make an actual undercut groove, with the cutting edge (trailing edge) of the groove sharper! than 90 degrees. I can't believe the exact groove shape is going to matter much though because the edge is going to round over from wear in a few months. The factor that leads me to the weird groove concept is dirt ejection. The test mudflap is again a good example. The #4/#4 "worm" (rubber that was cut out of its groove), resists being put in and out of its groove with a small noticable amount of resistance. The weird combo #5 blade / #6 head "worm" goes in and out of its groove with much less resistance. Now you are thinking "that's why it won't work well". I would guess that the snow / dirt doesnt have to stay in the groove ALL THE WAY AROUND the tire as it rotates, but rather just has to fill the grooves as the grooves are presented to the snow/dirt as they rotate into the snow/dirt, and grind across it. Even if the snow/dirt falls out as soon as the grooved knob leaves the surface of the ground, the concept is working. In fact, if it falls out immediately I'd say it is perfect. A full groove of dirt coming back around and contacting the surface again is going to be a lot less effective than an open groove.
Thanks for the input on the safety factor. I will wear my leather gloves for protection from possible blade breakage. The blades are sharp as ****, so it would be a heck of a gouge. There is probably a blade breakage potential with whatever combination of blades and heads you use, so let's all be careful out there.
Also, there are variations of what I have done with the combos, and the way the blades are loaded. it is possible to bias the blade in the head, so one edge has a vertical wall, and the other wall has a lot more angle. Using a variation of this method it would be possible to make an actual undercut groove, with the cutting edge (trailing edge) of the groove sharper! than 90 degrees. I can't believe the exact groove shape is going to matter much though because the edge is going to round over from wear in a few months. The factor that leads me to the weird groove concept is dirt ejection. The test mudflap is again a good example. The #4/#4 "worm" (rubber that was cut out of its groove), resists being put in and out of its groove with a small noticable amount of resistance. The weird combo #5 blade / #6 head "worm" goes in and out of its groove with much less resistance. Now you are thinking "that's why it won't work well". I would guess that the snow / dirt doesnt have to stay in the groove ALL THE WAY AROUND the tire as it rotates, but rather just has to fill the grooves as the grooves are presented to the snow/dirt as they rotate into the snow/dirt, and grind across it. Even if the snow/dirt falls out as soon as the grooved knob leaves the surface of the ground, the concept is working. In fact, if it falls out immediately I'd say it is perfect. A full groove of dirt coming back around and contacting the surface again is going to be a lot less effective than an open groove.
Thanks for the input on the safety factor. I will wear my leather gloves for protection from possible blade breakage. The blades are sharp as ****, so it would be a heck of a gouge. There is probably a blade breakage potential with whatever combination of blades and heads you use, so let's all be careful out there.