Scott: I have always stacked all the bales wire-side-down for stability. It's probably worth giving it a shot to do the bottom layer on it's side though. The bottom bales were the dampest (is that a word?), with the outside surface that contacts the wood the dampest of the damp. Yeah, we run a sickle bar.
Brent: Yep, the moisture meter is on order. I got an email that it shipped on Friday, so while I probably missed my chance for my 2nd cutting (we are baling tomorrow), it will be here in time for my 3rd. Of course, it will probably be 105 degrees and the hay will cure in 30 minutes for my 3rd cutting in July...
I like the idea of standing them on end leaning against each other. Seems like it has to really minimize the amount of water through contact through the ground, since the contact area is so much smaller.
I think your experiment is a good idea. I probably don't want too actually perform it though, I'll see how much I'm losing!
I think I mentioned before that the baler is the last piece of equipment I need, and it's schedule for purchase this winter. One thing I'm looking forward to is that it will give me the flexibility to try some things out that I can't really ask my buddy who helps out. I've already got master plans to try some experiments where I can bale a few bales earlier and later than the bulk of the field, and see how the timing effects the bale quality (both the drying thing as well as the crude protein content and TDN). Based on your feedback, it sounds like I need to include some experimentation with the Propionic acid.
I'm guessing some of these techniques aren't as known around here because, in general, Texas is hot and dry and getting the hay in without getting rained on is less than an issue than up north (in fact, my Texas neighbors are probably reading these posts and saying: "Comon man, how tough can it be, it's been 95 degrees and dry as a bone for weeks!"). But your comment about how you could potentially bale earlier and get higher leaf content (ie, higher protein) has got me interested. I took a short course at the local Farm Show last winter on horse nutrition (I don't actually own a horse, but I was trying to understand my customer) and they really emphasized the importance of the protein content and digestable nutrient (TDN) numbers in the hay. The numbers they showed on how much of a difference hay protein content makes in the amount of supplemental grain feeding that you should do (in addition to the hay) was pretty dramatic. Now honestly, how many of my customers care that much... not sure. But I know this is the key to customers happily paying $7, 8, and 9/bale rather than $4/bale. Plus it's just fun to see the quality improve.
Chet.