Nick359,
Here is an idea about bending the pipe without kinking.
Since you are using conventional pipe, thread both ends and put a cap on one end. Fill/pack with sand and install the second end cap. Bend the pipe. The sand should keep the walls from collapsing. Applying heat on the bend may help make it easier to bend. Yes there would be some wasted pipe, but it sounds like you are handy with the welder and familiar with making headers.
Brainstorming other possible sources of tubing bends...
I do not know of a source for prebent exhaust in smaller sizes, but wonder what might be available for performance snowmobiles, go-cart, jr dragsters and smaller motorcycle exhaust systems.
Here is another thought. Stainless steel tubing bends are available in smaller and metric tubing sizes. It is typically used to make piping systems for the manufacturing of beverage/food/drug production. It is expensive, but is an option.
Thanks for keeping us posted on the progress.