So what is different with Gas? And what is the difference between using straight argon and using a mixed gas? QUOTE]
With gas, there is almost no weld splatter to cleanup. There is no smoke residue from the flux core to clean off the workpiece. The weld bead has no slag to remove to show a nice clean weld. The gun runs a little cooler with gas flow thru it. With flux core, I use a wire brush and a wire wheel on a die grinder to clean the welds. With gas, there is pretty much no cleanup.
Both flux core and gas shielded, like traditional stick welding, are succeptable to winds breaking the weld shield gas and contaminating the weld before the molten pool solidifies, so wind is to be avoided in all welding situations...