Constantly breaking shear bolts on my cutter....help?

   / Constantly breaking shear bolts on my cutter....help? #1  

Trophyduck

Member
Joined
Aug 31, 2017
Messages
48
Location
Maryland
Tractor
LS XR4145 (45hp HST)
I have a 6 ft Land Pride Rotary cutter for my 45 hp LS
I turn the PTO speed down as slow as possible but I still shear a bolt on startup? What is the deal? Should I have it lowered to come in contact with some brush to slow the blades ramping up? I was told to have it raised when starting. I don't think I ever used it without shearing at least 1. I cringe every time I turn it on.

Suggestions??

Thanks
 
   / Constantly breaking shear bolts on my cutter....help? #2  
Are you using the correct grade bolt? Alternative is to replace the shear bolt with a grade 8 bolt and get a slip clutch instead.
 
   / Constantly breaking shear bolts on my cutter....help? #3  
Yep, slip clutch may be the answer.

...or a tractor with a PTO lever (or 2 stage foot clutch) that you can ease the PTO clutch into engaging.

Lowering it into brush will just make the start-up "shock" worse. Having someway to have the mower spinning before you start the PTO would be less of a shock, although a bit impractical and probably dangerous.

Why did so many manufacturer's start making the PTO activated with a push/pull, 2 position only (binary) pushbutton that slams the PTO on?

My lawn mower is like this. Hate it.
 
   / Constantly breaking shear bolts on my cutter....help? #4  
You'll get all sorts of suggestions since tractors and cutters vary a great deal on how thy engage. I have to ease my PTO lever otherwise I pop shear pins too. I lower RPM, then ease the PTO lever into position and it works fine.
 
   / Constantly breaking shear bolts on my cutter....help? #5  
You turn the PTO speed down as slow as possible - do you mean the tractor is idling? Is you PTO engagement an electro-mechanical engagement system? On my tractor I can "slip and feather" engagement with the PTO lever - just like the clutch on a manual transmission car. Electro-mechanical can be a fairly harsh, jarring, abrupt engagement system. These type system should be able to be adjusted by the dealer.

I don't say you necessarily need to use the OEM shear bolts but if you do not - whatever you are using should be the same grade.

Another answer would be as TractorNH indicates. Install a slip clutch, properly adjust it and instal a grade 8 shear bolt.

However - be advised - many PTO implements have Grade 8 OEM shear bolts. My Wallenstein BX62S OEM shear bolt is grade 8.
 
   / Constantly breaking shear bolts on my cutter....help? #6  
The OP hasn't specified the grade of the shear bolts he is using. According to Why did the shear bolt break on my driveline? | Land Pride, Land Pride recommends grade 2.

I think I am correct in remembering a TBN discussion dealing with a similar problem on a Bush Hog rotary cutter. Someone said that he had called Bush Hog to discuss his problem. The Bush Hog rep told him to switch to a grade 5 bolt rather than the grade 2 bolt specified in the owner's manual. When I bought my BH14, the salesman provided me with grade 5 bolts as spares, saying that the dealership didn't even carry grade 2 bolts.:confused3:

Steve
 
   / Constantly breaking shear bolts on my cutter....help? #7  
The shear bolts on my 6-foot King Cutter are 1/2" diameter, grade2, that I buy at Tractor Supply. I've never broke one on startup, I set the engine rpm at 800 before activating the PTO switch. I don't go into the bush until its spinning at full PTO rpm.
 
   / Constantly breaking shear bolts on my cutter....help? #8  
only other offer would be do you have the deck to high that the pto shaft angle is crazy? having the pto shaft at most normal angle would probably help as well..
 
   / Constantly breaking shear bolts on my cutter....help? #9  
The OP hasn't specified the grade of the shear bolts he is using. According to Why did the shear bolt break on my driveline? | Land Pride, Land Pride recommends grade 2.

I think I am correct in remembering a TBN discussion dealing with a similar problem on a Bush Hog rotary cutter. Someone said that he had called Bush Hog to discuss his problem. The Bush Hog rep told him to switch to a grade 5 bolt rather than the grade 2 bolt specified in the owner's manual. When I bought my BH14, the salesman provided me with grade 5 bolts as spares, saying that the dealership didn't even carry grade 2 bolts.

Seems really weird that a rep would recommend Grade 5 bolts when the documents state that Grade 2 is to be used. Unless I had written instructions to ignore the manual and use Grade 5, I'd stick with what the manufacturer has written down.

Slip clutch is the way to go
 
   / Constantly breaking shear bolts on my cutter....help? #10  
The OP hasn't specified the grade of the shear bolts he is using. According to Why did the shear bolt break on my driveline? | Land Pride, Land Pride recommends grade 2.

I think I am correct in remembering a TBN discussion dealing with a similar problem on a Bush Hog rotary cutter. Someone said that he had called Bush Hog to discuss his problem. The Bush Hog rep told him to switch to a grade 5 bolt rather than the grade 2 bolt specified in the owner's manual. When I bought my BH14, the salesman provided me with grade 5 bolts as spares, saying that the dealership didn't even carry grade 2 bolts.:confused3:

Steve

Seems really weird that a rep would recommend Grade 5 bolts when the documents state that Grade 2 is to be used. Unless I had written instructions to ignore the manual and use Grade 5, I'd stick with what the manufacturer has written down.

Slip clutch is the way to go

Here's the post I mentioned. I was mistaken about the poster having a problem (one of my senior moments:))-- he was just relaying the info he received from the factory rep.


Recently bought a new Bushhog RD5 5ft cutter. Asked the dealer what shear bolt grade to use and to supply a few spares. He insisted that it used (and he supplied) grade 5. After reviewing the manual, it calls for grade 2. Called Bushhog tech/service. They actually recommended grade 5 on the theory that they would snap cleanly rather than bend and smear. I was astonished. Now not really sure which to use. Maybe it really doesn't make all that much difference?

- Jay

My dealer experience was the same as Jay's.:confused3:


Steve
 
 

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