ModMech,
I just have to disagree.
The 6.0 Ford was a disaster. It led to a lawsuit with Navistar because Ford wanted them to share in the cost of the huge warrantee problems. When Ford refused to pay Navistar in order to recoup some of the costs, Navistar stopped production. The result was a law suit and a court order to keep producing the engines. This problem was not from aftermarket tuners, but from Fords cost cutting, poor quality and the relentless HP race. The cabs had to be removed to fix stuff like injectors and it wasn't done to make the job go faster. It adds 10 to 12 hours to the repair to R&R the cabs and they did a lot of them. They also bought a lot of them back.
As most TBN'ers know, I drive Fords, let's be completely forthcomming about that.
What most don't know, is I have far more information on the 6.0L and in fact all of the Power Stroke engines than most - even the mechaincs.
The 6.9L was better than anything else available at the time in a pickup and even a decent MD engine but not suited for long highway drives in them. The 7.3L was a BIG improvement, more HP and Tq and none of the problems that the 6.9L had (leaks etc). The Cummins "B" of that day, well there was nothing better in terms of durability or mileage.... unitl the 7.3L PSD. The PSD started the HP race, it made more HP and more Tq than the Cummins but not the economy. I can assure you, the 7.3L PSDs were NOT slow especially compared to the competition of the day.
The 6.0L replaced the 7.3L and there is no doubt, it does not enjoy the good repuation that the 7.3L does. The '02/3 6.0L was pretty good, a few injector issues early and turbo actuators but overall, not bad for the first year. The '04/5s, well not so good. They again had injector and fuel system problems. By 2006, according to Ford, the 6.0L was the lowest warranty cost per engine product in the USA.
The 6.4L was better than the 7.3L and even moreso than the 6.0L and is still proving to be very reliable, but not particularly efficient.
Now, you say that removing the cab adds a lot of time to a repair, hmmm, have you ever done it? It doesn't take much more than 3 to 4 hours, depending on the tech, to R&R a body. I really don't know where the 10-12 hours came from, other than an inept mechanic.
Once the cab is off, you have TOTAL access to the engine, jobs that would be 8 hours with the cab on are now doable in fewer than 5 with less risk of an error because you can work cleanly. Now, if it were my truck and someone said "Hey, we can remove your cab and do an excellant job including careful inspection of our work or leave it on and pray", you better KNOW which I would choose!
Bottom line is there are a lot of well documented problems with Ford engines and they were not suited to the body that Ford had available. They have gone from the 6.9 to the 7.3 to the 6.0 to the 6.4 to the 6.7. Out of all of them the 7.3 seems to be the best, but slow.
Really? Name them. Obviously you have never driven a fully loaded E350 7.3L PSD against a fully loaded E350 with a 460 or 6.8L, or a G3500 with a 6.5L turbo. I have operataed a LOT of 7.3L PSDs and 5.9L Cummins mills, until the advent of the 24V Cummins B, Dodge boys were being passed by everything.
Meanwhile Dodge has simply refined the 5.9 Cummins and had the luxury of designing two body generations around it. The Cummins a third fewer parts and are all cast iron. They can actually be worked on by simply reaching in and the new 6.7 (bored and stroked 5.9) does not use exhaust fluid to meet the smog requirements.
Hmm, refined? Like the VP-44 and Killer Dowel Pins? How about the failed #1 injectors Cummins refused to warrant that trashed the cylinders? How many HGs have I replaced in Cummins "B"s, dozens, maybe a hundred.
BTW, for the record, the Ram with a 6.7L DOES use SCR (urea), but not in every model of truck.
Ford can prove the "tooners" are the major responsible party for in-warranty major failures. At one time, Ford was revolking the warranty on over 1,000 trucks per month because of these tooners.
Oh, yes the LAWSUIT. Did you care to read the findings of the Judge? He thru it out, case closed Ford go home. You see, Ford KNEW it was the tooners and maintenance issues that were the biggest problem with the HEUI fuel system and tried to lay the blame on their vendor, they shot craps. Navistar also sued Ford and won, but that's a story for another thread.