crazyal
Super Member
The metal tabs on Li-ion batteries are needed for soldering because soldering directly to the battery will most likely put too much heat into the battery and damage it. Surprisingly solder doesn't conduct electricity that well. For most applications it's not a problem but when it comes to batteries that can draw plenty of current it's not the best choice. If you have a cordless tool that you like but the battery pack is dead and you only have the means to connect replacement cells is with solder then it is what it is and you should do it. If you are going to solder I would suggest trying to keep the amount of solder between the tabs to a minimum. If using a copper wire I would flatten it out to lessen how much solder will be between the tab and the wire.
The springy wire things used for battery holders are for low draw devices, like a flash light. In the case of a modern cordless tool they draw a lot more power. These packs are used on things like chainsaws and lawnmowers.
The springy wire things used for battery holders are for low draw devices, like a flash light. In the case of a modern cordless tool they draw a lot more power. These packs are used on things like chainsaws and lawnmowers.