Building a folding work table for enclosed trailer; looking for some ideas

   / Building a folding work table for enclosed trailer; looking for some ideas #1  

ror105

Silver Member
Joined
Oct 17, 2011
Messages
116
Location
Central PA
Tractor
2011 Kubota 2320 HSD
Hey folks,

Just bought an enclosed trailer we're using for motorcross and other adventures. It's an all aluminum frame and siding with wooden panels screwed to the ribs for interior walls with e-Track running down it to help secure toys, fuel, etc. I plan to build a folding work table from a piece of 1/4" thick aluminum that is 16" X 24". I'll countersink beveled fasteners through and attach to the collapsible brackets that will screw through the wall and into two of the aluminum studs. Plan to put a radius on the outer corners to keep anyone from putting an eye out and break the top and bottom edges with a small sander / Dremel.

I'm hoping to get some ideas on how to finish the work surface. I have no plans to keep it looking 'special' but would like a uniform finish to start with. Don't want to paint it or give it a surface treatment like anodize. I also know that it is aluminum i.e. soft so if one of my sons thinks he needs to rebuild a shock on it and is beating away with a hammer, I don't want to be cringing with every blow of the mallet!

What are your thoughts on polishing the surface? The rest of my trailer is aluminum and I plan to polish the fenders, the diamond plate on the nose and the rear hoop so thought I may do this as well. Then I am also thinking if I am parked at a track and the trailer isn't level, items will easily slide or fall off. I have a small circular air rotary tool and a few different grade 3M pads that attach to it, including the one with the little plastic fingers that shine up dull metal. Also thought about using one of these to just put random swirls in it.

Anyone who has used aluminum for a work surface wouldn't mind chiming back to me on what you have done I'd appreciate it.

Thanks,
Rob
 
   / Building a folding work table for enclosed trailer; looking for some ideas #2  
If it were me I would probably just put a rough grit pad on a random orbit sander and go at it, they leave a kinda neat and random pattern and would also be easy to refresh...
 
   / Building a folding work table for enclosed trailer; looking for some ideas #3  
It's a work surface, not a dining room table. Put a piece of 1/2" plywood on it. Bang, thump, drill, screw, cut, file whatever you need to on top of it. If it gets an unsightly nick or mark or 'Heavens to Betsy' an oil spill on it, replace it in 15 minutes or less.
 
   / Building a folding work table for enclosed trailer; looking for some ideas #4  
I think 1/4” aluminum is a little lite for a work top.
I would be more inclined to glue up a 1 1/4” thick hard maple top and finish it with tong oil.
When it gets beat up simply apply more ting oil with sandpaper.

B. John
 
   / Building a folding work table for enclosed trailer; looking for some ideas #5  
If its raw aluminum, sand it and coat it with alodine. Its a poor mans anodize, it it will keep the surface from corroding.
All you do it put it on, let it sit wet for a minute then rinse it off with cold water.
It’s a chromic acid and it chemically changes the surface. It’s used on aircraft to treat the AL for primer and paint.
 

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