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I ran into something similar last year and ended up making a custom trim piece out of scrap flashing to cover the gap. Worked fine and looked clean enough once painted to match. Just make sure there’s enough clearance from combustibles and good sealing around the thimble. I try to check it every...

Taking the time to find something to practice on is a smart move because it allows you to experiment and refine your technique without risking damage to the actual parts you're working on. In your quest to master plastic welding, understanding the specific plastic materials you're working with...