2002 Duramax I need Some Suggestions

   / 2002 Duramax I need Some Suggestions #11  
i own a 2001 lb7, and as has been mentioned, there is no electric fuel pump, just the injector pump for supplying fuel. i have two tanks, and the fuel system only draws fuel from teh front tank, so there is an electric lift pump in the rear tank that pumps fuel to the front tank to keep them level.

anyways, on to the non-running issue. it's hard to say, but if you've looked at the obvious things, injectors are number one on the list of issues with that vintage duramax. it's obviously not something you want to guess on, as their cost is staggering, so make sure the diagnosis is valid before heading that route.

i did the injectors in mine a year and a half ago, much to my disgust, but it had to be done. since then i had another issue with the vehicle running poorly, and occasionally losing prime if not used for several days in a row. that ended up being a fuel leak. the fuel lines are one piece and incredibly long (and incredibly expensive) on that truck. if possible, check them for damp spots that woudl indicate a leak. drawing air into the system will wreak havoc on the way it runs - even if the leak is in the return line. i spliced about two feet of rubber line and a new nipple fitting where the return line enters the fuel cooler. been working ok since then.
 
   / 2002 Duramax I need Some Suggestions #12  
I though injectors also but when my 05 had injector problems it ran rough and smoked on start up. I hope its not injectors but could be. The Dmax is know to eat them. I had to replace mine in the first year of ownership.

Chris
 
   / 2002 Duramax I need Some Suggestions #13  
Sounds like a fuel gelling/quality issue to me.

Facts
Low rail pressure code stored

Poor drivability only experienced when temp is zero or below

Changing fuel filter yielded slight improvement in idle quality

Here is my advice, 1st, remove all the current fuel from the tank, 2nd go to a different place than you normaly go, and buy 10 or so gallons of fresh fuel {preferably from a busy place where the fuel does not sit in underground storage tanks forever, as ULSD absorbs moisture quickly}, 3rd, remove your new fuel filter and cut it open and pull the paper out to see if any crud is stuck in it, if so clean system accordingly, if not, pour in the new fuel. Install a new filter and give it another try.

Based opon your symtoms that are only brought on by cold ambient air temps, I realy don't feel it is an injector issue.
 
   / 2002 Duramax I need Some Suggestions
  • Thread Starter
#14  
First off thanks for all the suggestions and help.

Fortunately or unfortunately it is running fine starting last night after a new air filter. The major if in the equation is the abient temp was 5 when I started it last night and it typically only acted up at less than 0.

It has been suggested it may be the Mass Air Flow sensor, anyone have any experience with that?

Also this one did get new injectors in about the 2nd or 3rd year after it was new.
 
   / 2002 Duramax I need Some Suggestions #15  
Glad you got it going. Did it start fine after you warmed it up and put in the new air filter? Still seems like you may have had some moisture in either your filter or fuel.

Chris
 
   / 2002 Duramax I need Some Suggestions #16  
one other thing... our 03 LB7 engines eventually got an extended warranty on the injectors and labor.... it was raised to 200K by GM/Isuzu on many/if not all of the LB7 engines. GM really stepped up on that one...
 
   / 2002 Duramax I need Some Suggestions #17  
one other thing... our 03 LB7 engines eventually got an extended warranty on the injectors and labor.... it was raised to 200K by GM/Isuzu on many/if not all of the LB7 engines. GM really stepped up on that one...
200,000 or 7 years. It's over.
 

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