445 won't start after replacing parts

   / 445 won't start after replacing parts #1  

brandeis

New member
Joined
Jun 22, 2010
Messages
4
The FD620D Kawasaki 22hp engine in my JD 445 lawn tractor is having issues. My crankcase was leaking antifreeze from the top and the engine was overheating, so I took it all apart, replaced the water pump with a new one, used form-a-gasket for the crankcase, and put it all back together. Changed the oil, put 15W40 in with a new filter, and I started it and it ran for a couple minutes on low power, but it sounded whiny and wouldn't run on the lowest power, it lacked batter power and would quit. As I cranked the engine speed up after a couple minutes, I heard somewhat of a popping sound and instinct was to turn the tractor off. I tried to turn it back on and it wouldn't start. It turned over, but no starting. Did I break a gear inside the crankcase by chance? Is there some sensor thats telling the engine not to fire or could it just be spark/fuel/air issue? I can rule out the air issue, and I was about to take the spark plugs out to check them, and I can smell fuel.

Why won't it start??
 
   / 445 won't start after replacing parts #2  
did you make sure the timing marks were aligned on the gears when you put it back together. I'm told the governor gear sometimes gets damaged when replacing the water pump. Could be that too. Do you have the plastic CAM gear. That could also be your problem.
 

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