50 Hour service

   / 50 Hour service #1  

PAB_OH

Platinum Member
Joined
Oct 11, 2005
Messages
564
Location
Carroll County, Ohio
Tractor
Kioti CK30 HST
Well I worked well into the night last night digging up the back yard so my CK30 would be sitting at exactly 50 hours on the clock when I got up this morning ;)

I greased all the fittings I could get to (stupid brake levers, see pics) and drained the engine oil, replaced the oil filter and filled it back up with Rotella 5W-40 Synthetic.

There are 3 zerks that are near impossible to get to with my tools. The zerk on the hydrostat treadle was one. That one I was able to remove the linkage and get the gun on it. The other two (one on each of the brake linkage pivots) I couldn't get my gun into. Take a look at the pictures.

The loader mount bracket is less than 3/4" away from the zerks on both sides. I have a flexible hose on my gun but the end has a steel fitting that links to the zerk and it's probably 1-1/2" long. Disassembling the brake linkage didn't look near as simple as the hydrostat treadle linkage mentioned above. So I left them ungreased but I am not going to leave them that way. Is there a 90 degree fitting for grease guns or should I just take the straight zerk out and replace it with a 45 or 90 degree one?

And for those of you (myself included) who have never seen how much metal comes out of a new hydro system check out the pic of the main hydro drain plug. WOW!


I know the manuals for these foreign machines usually leave a lot to be desired but I found the one that came with the tractor to be pretty decent. One thing that confused me though was a decal that I found on the inside of the right hand side engine cover. It said to replace the oil after 35 hours and every subsequent 75 hours. :confused: That's news to me! I'm sure it's not supposed to be in there but I'm just making sure. I don't want to be changing the engine oil every 75 hours. 100 is bad enough!

Compared to the old grey Kubota I used to have (gear) this was more involved obviously but I have to say, the drains for the hydro are a serious PITA!!! I didn't have any of the problems that I read about some of the others having (over torqued from the factory) but getting to them is difficult. I didn't help myself any by leaving my back blade on but there just isn't a lot of room to work in there. One of the things I really didn't like was you can't get a socket on the two drains in the axle housing.

All in all it was pretty painless and I LOVE all the grease fittings on this machine.

After I got the tractor all ready to go I spent an hour putting my Woods RFM back together. I had to remove both right side gauge wheels, cut the shafts, drill out remainder of welded in shaft, and weld in new shafts. A friend made me new shafts at work. The guy I got the mower from used it at the end of last season when his MMM went out and he must have used the Woods deck for a bull dozer :mad: Oh well, price was right when I got it from him and cuts really well.

Another productive day!
 

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   / 50 Hour service
  • Thread Starter
#3  
I like that kit. Good excuse to buy some more grease guns!!

I'll probably be up at HF tomorrow if they have them in stock. Thanks for the link.
 
   / 50 Hour service #4  
TBDonnelly said:
===================

I'm glad tp hear that Harbor Freight has a grease gun accessory kit that works but don't expect to buy their air grease gun and expect it to work. I got one and it neither worked period nor did the tip go on and off a grease zerk effectively. I howled and so they sent me another to their credit.......but it wasn't about to work either. I just couldn't seem to get the Harbor Freight gun to take a prime. I ended up getting a good air grease gun from Sears Craftsman and it's a keeper.

I recently did the 50 hour on my CK20 and it went pretty well. I was able to hit all the fittings with my gun using a flexible rubber hosed tip. Hope I got them all. I'm glad I had a big enough tub to take on the hydraulic fluid when I pulled he plug. My machine has a backhoe on it and I had to work around the subframe. It was helpful to carefully park machine on some spare 2 X 8 wood block on garage floor when servicing. Sometimes an 1 1/2" can mean a lot.

rimshot
 
   / 50 Hour service #5  
Agreed on HF air grease gun, junk, I've got one, worked correctly maybe once.

I've got a sears gift card, maybe I'll grab a craftsman.

Joel
 
   / 50 Hour service #6  
I have an 18" flexible rubber hose end on mine, and it has been worth every penny. Just about every auto part store sells them in various lengths, 8 - 12 - 18. I think if they would have had a 2.5 foot one I would have bought it. I am firmly convinced that all companies make their vehicles with grease fittings that are difficult to get to, so that you neglect the maintenance and they can sell you new vehicles. I know - crazy conspiracy theory...
 
   / 50 Hour service #7  
I'm actually surprised by how little metal you had on the magnets of your hydro pump. I think I must have had twice that much.

I gave up on the fittings for my grease gun and finally replaced the zerks with 90 degree fittings. I have a 90 degree swivel for my grease gun, but I still couldn't get at two of them.
 

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