545D starter/solenoid removal help

   / 545D starter/solenoid removal help #1  

clydesdale

Bronze Member
Joined
Jun 20, 2010
Messages
55
I am trying to replace the solenoid. Do I need to remove the starter? I am having difficulty getting to one of the back bolts of the solenoid. I went to remove the fuel filter and water seperator housing, to make room to pull the starter, but I do not know how to shut the fuel off. Does this housing need to be removed and if so, how do I shut the fuel off? I found a valve of some sort on a fuel line. But, it is on a hard line and another hard line is right next to it and they interfere with each other when I turn the valve. Is there a shut off on the pump itself? Thanks guys.
 
   / 545D starter/solenoid removal help #2  
there should be a valve under neath the tank where the fuel line comes from the tank but u dont have to remove the filters are housing to remove the starter
 
   / 545D starter/solenoid removal help
  • Thread Starter
#3  
You think I should be able to get it out without removing the filters? Do I have to remove the starter or can I remove just the solenoid? I have pics below. THANKS
 

Attachments

  • 2010_0705July20100166.JPG
    2010_0705July20100166.JPG
    549.5 KB · Views: 432
  • 2010_0705July20100164.JPG
    2010_0705July20100164.JPG
    608.4 KB · Views: 430
  • 2010_0705July20100163.JPG
    2010_0705July20100163.JPG
    564.3 KB · Views: 501
   / 545D starter/solenoid removal help #4  
Boy, they jammed the fuel filters right in there, probably for protection? I'd siphon the fuel from the tank and rig up a chute of some sort for the inevitable spill. I don't think you can remove the solenoid unless the starter is on the bench - you still can't reach the pin that pushes the fork. Having the fuel filters out gives you a good chance to clean everything, and you don't have much choice.
Jim
 

Tractor & Equipment Auctions

2004 Big Tex 10PI 16ft. T/A Pipe Top Utility Trailer (A49461)
2004 Big Tex 10PI...
2012 Ford E-150 Passenger Van (A48081)
2012 Ford E-150...
2013 F-550 Bucket Truck (A51039)
2013 F-550 Bucket...
2014 KENWORTH T800 SLEEPER CAB (A50854)
2014 KENWORTH T800...
2016 CATERPILLAR TL642C TELESCOPIC FORKLIFT (A51242)
2016 CATERPILLAR...
2015 DODGE RAM 1500 CREW CAB TRUCK (A51406)
2015 DODGE RAM...
 
Top