850 severe oil leak

   / 850 severe oil leak #1  

nickel plate

Veteran Member
Joined
Feb 25, 2009
Messages
1,120
Location
CA
Tractor
2002 New Holland TC40S
JD 850 model # 3T80J
Yanmar 3 cylinder diesel engine #CN3043D219197
219 engine hours
engine oil last changed at 217 hours in 2012

The tractor was inherited by a friend of mine so we know the full history since bought new by his father and to date has no history of any related repair work.
It's parked in a shed with a concrete floor with no visible oil leak previous to its last outing a couple of days ago. It started up normally, let it run for a warm up then put it in gear and got about twenty yards out when the fan and belt started throwing oil everywhere. The leak is at the front of the engine but I can't say from where as the factory sheet metal pretty much seals off the entire area between the front of the engine to the radiator. I could see what appeared to be the hydraulic pump (has two metal pipes attached and leading aft) on the bottom right side of the front of the engine and it APPEARED to not be the problem but I could only see the outboard side of it. When running, the oil is severely dripping straight down and over the fwd front end, when shut down, the oil stops the heavy flow. The threaded engine oil dip stick was pulled and checked and in doing so released a huge amount of compressed air, (actually went BANG!) enough to cover my face and glasses with oil spray. The short dip stick checked out to be dry. I cut a long piece of smooth clean fence wire and stuck it down the dip stick hole to the bottom of the crank case and it registered around four inches of oil. I checked the hydraulic oil dip stick and it showed a level but was in the add area. I don't think the hydraulic oil has ever been changed but what is in there is still red in color. The engine sounds fine while driving it back the short distance into the shed. The fluid smells more like engine oil than hydraulic fluid and it was visibly sort of dark in color although that might have come from contaminates on the outside of the engine. At this time I'm not 100% positive that its engine oil.
The owner's manual has no photo or diagram of the front of the engine so please help direct me to what is there that let go. Was this tractor built during that short era of time when the powers at hand were trying to switch the country over to the metric system or are the nuts and bolts SAE? We had no real hand tools with us to do any investigating and to further the situation the ranch is a very rural off-grid property that only gets visited a few times a year so we need to be prepared as well as possible on the next trip up and hopefully make the repair.
I'm sure we will be in touch with the John Deere dealer in the next town over but I wanted to lay it out here to the knowledgeable folks on the John Deere side of TBN.
Thanks in advance.
 
   / 850 severe oil leak #2  
Could it be something as simple as the engine breather system being plugged and thus pressurizing the crank case? Some have found their breather plugged by insects and such. The dipstick should not be under pressure.

Of course it could be something more sophisticated such as a stuck or cracked ring allowing excessive blow-by.

A simple test would be to run it with the oil fill cap off to see this relieves the leak and to judge the amount of blow-by. Of course keep dirt and other things from getting into the engine during this brief test.
 
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   / 850 severe oil leak #3  
I vote for mud daubber nest in the blowby tube!
Your tractor is 100% Yanmar,built by Yanmar in Japan-so it is 100% metric!
 
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   / 850 severe oil leak
  • Thread Starter
#4  
Thank you for the comments guys, where is the blow by tube on the engine? Still hoping that someone here can provide me a link to the engine schematic diagram.
 
   / 850 severe oil leak #5  
Go to jdparts.deere.com and down on the right side-put in the model# This will take you to parts cat. Click on your model and I always look under "sectional"
The tube is right above the injector pump on right side.That plate is the breather and the tube hangs down from it.
 
   / 850 severe oil leak
  • Thread Starter
#6  
Assuming that the blow by tube is blocked, then where is the expended oil coming out of the engine?
 
   / 850 severe oil leak #7  
I would guess it was blowing out the front crank seal.Hope it didn't ruin it.
 
   / 850 severe oil leak #8  
Here is a picture of the breather tube. #18 is the tube which connects to #17 which is the cover on right side of the block. I agree the breather has to be plugged or pinched off. The front seal is the most likely location of the leak. Hopefully once the pressure in crankcase is taken care of, the leak will stop. If the seal needs replacement, the front crank pulley needs to be removed to access.
 

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   / 850 severe oil leak
  • Thread Starter
#9  
Is the front crank case seal a vertical seal or the horizontal gasket encompassing the entire crank case pan?
EDIT: jd110, I just saw your vertical gasket post. Thank you.
 
   / 850 severe oil leak
  • Thread Starter
#10  
A few more questions:

1. After the sheet metal shrouding is removed, will the radiator need to be removed in order to have room to work in? If so, can the engine be started for a very brief period of time to verify the leak point?
2. Anything else needs to come off besides the front crank pulley?
3. Is the front crank pulley the one below the fan pulley?
4. What other tools will be needed besides a simple set of metric sockets and wrenches. Do I also need deep metric sockets or just a standard height set?
5. If there are any oddball sized metric tools needed, please let me know.
6. Are there torque requirements when re-assembling? If so, please post them.
7. I went to jdparts.deere.com but couldn't find a diagram of the front of the engine showing the front crank pulley. Can you post it or direct me to which section to look in to find the gasket part number? Will I need to replace anything else?
8. Will I need any gasket sealant? If so, what's recommended?
9. Anyone have some photos of the front crank pulley area?
10. How is the front crank pulley secured to the crank? Keyway, set bolt or? what tool to use to remove it? Does it take a puller? If so what type?

Since the 850 is on a very rural and good weather only accessible ranch with no electricity, I want to TRY to have everything needed with me to do the job all at once. It would be nice if a fellow TBNer who has to go through this would check in and walk me through the process in advance of me starting in to it.
 

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