Air cleaner clogging

   / Air cleaner clogging #1  

jeffreyi

New member
Joined
Mar 28, 2009
Messages
14
I have a 6530 with 120 hours on it. A recent development: the "air cleaner clogged" indicator on the main instrument panel lights up. When this first happened, (at 80 hours or so) it was persistent, so I replaced both the inner and outer air filters. This kept things quiet for awhile, but now the indicator lights up frequently again. When this happens, I pop the hood, remove the cartridge from the bracket, and tap it at the outlet end. The cartridge seems to accumulate a lot of dirt (I'm not operating in particularly dusty conditions), i.e., I can tap on the air cleaner after running the tractor for an hour or so and dust comes out of the outlet and also out of a small hole adjacent to the outlet. I've vacuumed out the cartridge carefully as well as cleaned the outer filter carefully with compressed air (followed directions in the manual). Does anyone else have this problem? I'm confident that the filter is correctly installed within the cartridge, having fiddled with it so many times now. It seems to me that this indicator is coming on too frequently, so...the cartridge not functioning correctly? Bad sensor? Something I'm missing? Any ideas and expertise much appreciated.
 
   / Air cleaner clogging #2  
Pictures would be nice, where is the air cleaner mounted? A lot of air is drawn in from under the tractor because the engine is tightly cowled, anything kicked up ends up being drawn into the filter. Can you relocate or add a duct to the cleaner where the air is cleaner? You may be able to test this by running with the hood open an inch or two.
 
   / Air cleaner clogging
  • Thread Starter
#3  
The air cleaner is located directly at the front of the tractor, practically the first thing you see when you lift up the hood. Thanks for suggestions...will try one or two. It's either not working correctly or it's operator error
 
   / Air cleaner clogging #4  
You can clog an air filter in just an hour or two in real dusty conditions, or you can go almost forever in non-dusty conditions. The indicator is turned on by a vacuum switch. I'm not sure of the specs, but it could probably be tested easily enough. People that haven't spent too much time on a tractor before will often relate their experiences to their car, where after a year and 30K miles, sometimes the filter is barely dirty...unless you live on a dirt road. But a tractor is often run in a real dirty environment and you need to check the filter very often. If you do suck dirt into the intake system, it will ruin the engine in a matter of minutes. It is like throwing sandpaper down the intake and it quickly causes cylinder wall and piston problems.
 
   / Air cleaner clogging #6  
I remember a dealer site that had a mod posted to move the air cleaner to a location outside the engine compartment, looked like a second exhaust stack, drawing in much cleaner air. Maybe someone can chime in if they remember where the site/mod is.
 
   / Air cleaner clogging #7  
Jeffreyi,
My 6520 has ears on the filter that align with the cartridge housing notches. If the ears are not in the notches, it can leak.

Also, remove the connector plug from the vacuum switch and spray it with electrical contact cleaner. One that will not harm plastic. LPS Electrical Contact Cleaner is what I use. Even if it is clean inside the connector, just removing and reinstalling the connector just might make the intermittant probelm go away.
hugs, Brandi
 
   / Air cleaner clogging
  • Thread Starter
#9  
ok, frustration. I completely cleaned the canister, inside and out, (carefully vacuumed + cleaned the (already pretty clean) outer air filter w/ air compressor, following instructions in the manual. Unplugged the sensor connections, plugged them back in. I'm in a grassy field, not dusty. Ran the tractor for all of 5 minutes, preparing to do a job, and goshdarnit light comes back on. Thanks for all the suggestions, but now I'm wondering if the sensor is not working properly. The canister lid is properly closed, yadda yadda yadda.
 
   / Air cleaner clogging #10  
ok, frustration. I completely cleaned the canister, inside and out, (carefully vacuumed + cleaned the (already pretty clean) outer air filter w/ air compressor, following instructions in the manual. Unplugged the sensor connections, plugged them back in. I'm in a grassy field, not dusty. Ran the tractor for all of 5 minutes, preparing to do a job, and goshdarnit light comes back on. Thanks for all the suggestions, but now I'm wondering if the sensor is not working properly. The canister lid is properly closed, yadda yadda yadda.


On overly sensitive vacuum switch, no doubt. A filter has to get fairly dirty to turn on the light if all is working properly. I recently had a skidsteer that would turn on the light with a new filter if the engine was revved all the way up. Bad sensor. Have your dealer drop you one in the mail and you should be good to go.
 

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