Bandsaw recomendations

   / Bandsaw recomendations #1  

davygp38

Gold Member
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May 29, 2009
Messages
478
Location
where NY,NJ, and PA all meet
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Kubota L4400
I find myself doing more, and more metal fabrication, and I want my projects to look more finished. I have a plasma cutter, and it does a good job on plate, but I want to get a metal cutting band saw that is big enough to cut up to 1 inch stock fairly quickly. I can't justify a top of the line saw, but something in the $600 range is doable. Any help with this will be welcome.
 
   / Bandsaw recomendations #3  
I have a large metal roller and box brake from grizzley. there well made and weigh a ton. They dont scrimp on the steel. Have had them for several years. No issues.

As for my bandsaw, i have a basic cheap JET brand non lube bandsaw. Have had it for about 8-9 years. again, no issue and i only paid in the $275-300 range at the time.
 

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   / Bandsaw recomendations #4  
Go get yourself a cheapo Hardon Fright, Northern Tool or Grizzly cheapie (less than 200 bucks and replace the plain bearings in the bandwheels with ball bearings plus build a stand from plywood and you'll have a 600 dollar saw (minus the hydraulic downfeed and coolant ((which is reall a PITA anyway...coolant) for less than 300 bucks.

I own my own fabrication, machining and welding company and it's the favorite saw for my employees. I have a 6 grand Roll-In but they prefer the cheapie.

Throat capacity is a bit better than 6" overall diameter and it handles structural shapes plus stainless rounds every day, day in and day out.

Mine is around 8 years old, I bought for an outside job but it worked so well, it wound up in the shop. I theink I paid about 120 bucks at TSC back then.

At some point, you'll smoke the chi-com motor, it has no balls at all but the chi-com motor lasted on mine a few years before it started stinking and went in the scrap can...

Finally, you'll want to remove the fish oil in the right angle gearbox and replace it with something else with more lubrication quality. I filled mine with synthetic grerase via an alemite fitting.

Welded bi-metal bands are readily available. stay away from the carbon steel bands. A good bi-metal band like (Lennox or Starrett) will outlast a carbon blade 6 to 1. Varible pitch or straight pitch depending on your needs.

Light gage structural will require a finer pitch band than solid rounds or flat material.

You don't need to spend 600 to get a good, straight cutting bandsaw so long as you don't mind doing some simple modifications.
 
   / Bandsaw recomendations #5  
I have a large metal roller and box brake from grizzley. there well made and weigh a ton. They dont scrimp on the steel. Have had them for several years. No issues.

That is true. Metal is cheap in China...they get all out scrap....:D

I've seen some really funky gears and mechanisms come from there however. I have an issue with Grizzly as far as anything with maching involved. I've seen their gears and trunions in their table saws. Powdered metal and pot castings don't get it.

I still prefer my Pexto box and pan brake and my Dries & Krump hydraulic shear over anything imported from the land of chopsticks.

Like the cheapo bandsaw I mentioned in the above post. It needs some upgrading but can be done cheaply. There is no excuse for plain bearings, or should I say no bearings in the bandwheels, especially when the blade guides are ball bearing.
 
   / Bandsaw recomendations #6  
That JET saw you have is the one I refer to. It's a generic (everyone rebadges them) and sells them. My TSC saw is the same, but grey. Grizzly is green. Good basic saw with some modifications.
 
   / Bandsaw recomendations #7  
Well i have no issues with scrap steel..heck all steel is made from scraps...even virgin steel still has scraps thrown into the pot.

Cast is another thing all together..that sucks. So far ive had no issues with my box brake but i am not a commercial shop. If i had to use a tool day in and day out there is no way id go grizzley. For tinkerers it fine equipment.
 
   / Bandsaw recomendations #8  
just throwing this out there, but have you thought of a porta-band? they can be really useful at times. I got mine (a 1950s porter cable) on ebay for under $150. (including shipping) It works perfectly, and will almost last forever. Maby get a cheep bandsaw, and a used porta-band.
 
   / Bandsaw recomendations #9  
just throwing this out there, but have you thought of a porta-band? they can be really useful at times. I got mine (a 1950s porter cable) on ebay for under $150. (including shipping) It works perfectly, and will almost last forever. Maby get a cheep bandsaw, and a used porta-band.

I have a porta band also, and love it, but it doesnt make as straight of cuts as my floor model.
 
   / Bandsaw recomendations #10  
I have a porta band also, and love it, but it doesnt make as straight of cuts as my floor model.

I agree, that is the one problem. I often find the cuts have a bit of a curve to them. It will probably get better as I use it more.
 

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