BLOWN APART

   / BLOWN APART #1  

NOTRUMPJOHN

New member
Joined
Aug 23, 2015
Messages
3
Location
HUBERTUS,WI
Tractor
G5200
Hi All, I have an 84 G5200, just replaced the front pto cable. (rusted) had the tractor running, topping off the coolant. when the output shaft to hydro unit flew apart! shaft is still stuck under the tractor, must remove the deck to get to it. The reason for my post is has this happened to anyone before? if so why?....thanks.
 
   / BLOWN APART #2  
Welcome to TBN, NTJ!

When you get a good look at how the prop shaft is configured, you'll understand why/how this can happen.
There's a flex coupling at the front of the shaft that is splined to the pulley that is bolted the crankshaft.
This is the pulley that drives the fan belt. Here's my story about replacing it:

http://www.tractorbynet.com/forums/kubota-lawn-garden/268623-g5200-hst-prop-shaft-spline.html

At the other end of the prop shaft is a very different kind of flex coupling.
This one uses a thin, flat piece of reinforced plastic - sort of resembling circuit board - to transmit torque, while allowing some misalignment with the HST input shaft. Why they use this design, I can't say. I suspect they use it instead of a shear bolt, to "fuse" the HST driveline, so an over-torque can't get transmitted to the HST, and vice-versa.

I was amazed that the thin plastic disk on mine has completely outlived the spline on the shaft, which wore almost completely through the steel spline teeth. There's a good photo of the plastic disc, just to the right of the HST fan, in this thread, started by fishfarm:

http://www.tractorbynet.com/forums/kubota-lawn-garden/279832-replacing-g5200-transmission-fan.html?highlight=g5200#post3307965

I'll be interested to hear which end of the shaft let go, front or rear. By the way, this is an excellent time to replace the radiator fan belt, as it requires separating the prop-shaft. Also check the state of the splines and the HST fan for any missing or damaged blades. I found that removing the mower deck and the fiberglass top deck was required to adequately see and access everything. But I'm kind of big and clumsy.

-Jim
 
Last edited:
   / BLOWN APART
  • Thread Starter
#3  
Thanks for the info, Jim, As soon as I have time for dis-assemble and repair I'll let you know what happened...
 

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