Do I need a relay for grappel?

   / Do I need a relay for grappel? #1  

Dale1995

Silver Member
Joined
Jul 14, 2008
Messages
163
Location
Caribou,Maine
Tractor
John Deere 2320
I am building my grappel for my tractor and with everyones help on this site, I will be ordering this selector valve. https://www.surpluscenter.com/item.asp?UID=2468021818355035&catname=&qty=1&item=9-5117-a
Do I need to install an electrical relay to power this valve? How is it wired and what is its purpose?If so what should I buy, what specifications should I be looking for? where can i purchase this, perhaps an online site? One last question, what specifications do I need for a switch, should I get a push button or toggle? You guys out there have these grapples what type of switch do you prefer. :confused:
 
   / Do I need a relay for grappel? #2  
Whether or not you need a relay kind of depends on the switch you use...I used one-just a 30 amp Bosch style automotive relay.
 
   / Do I need a relay for grappel? #3  
You might get away with a switch only....depends on how remote your switch will be....your coil will draw less than 2amps...so thats not a big deal...
MORE IMPORTANT is that you protect your switch or relay contact from the self induced high voltage (>100volts) that will "cavitate" or burn your contacts.....and ruin them after a while....This high voltage is induced by the coil when you disconnect circuit with the switch....(like the ignition coil for a car)
You do this with a DIODE between "plus and minus" wires to the coil.

This proctection works the same way as an anticavitation check valve for a high inertia hydraulic motor.....see my analogy on the picture....

This diode can be purchased at any Radio Shack.....choose something like this... Also you can ask Surplus Center if they have a diode recommendation.....




gnistdiod.jpg


Push button or toggle switch depends on how you want to operate....


Edit:
Found this article about this....
 
Last edited:
   / Do I need a relay for grappel? #4  
I am building my grappel for my tractor and with everyones help on this site, I will be ordering this selector valve. https://www.surpluscenter.com/item.asp?UID=2468021818355035&catname=&qty=1&item=9-5117-a
Do I need to install an electrical relay to power this valve?
It is custom and recommended to use a relay! They are inexpensive, and do a better job than a "cheap" switch. It also depends on how wiring can be designed.
How is it wired....
THE LOW AMP CIRCUIT:
Use a small diameter wire, AWG20-AWG24, from a PLUS terminal, use fused power, either from fuse box or use an inline fuse (5A), from fuse to switch, from switch to coil on relay (Bosch 85), from coil on relay (Bosch 86) back to a good MINUS (or GROUND if good, secure ground is available)
Now the relay should be able to switch the internal contacts when you operate the toggle switch. You should be able to hear relay "clicking"...
toggle_switch.jpg

THE HIGH AMP CIRCUIT:
Use a large diameter wire, AWG10-AWG44, from a PLUS terminal, use fused power (use the same fuse as the LOW AMP CIRCUIT), from fuse to switch in relay (Bosch 30), from switch in relay (Bosch 87a) to valve coil (Hirschman connector), from valve coil back to a good MINUS terminal (GROUND is not recommended for solenoids)
Bosch_relay_w_socket.jpg

Bosch_relay_w_socket_wiring.jpg


and what is its purpose?

The purpose with the use of a relay is to remote control a large switch (high amps), with a small switch (low amps). That way we can use less expensive copper wire for the long remote switch. We also reduce the risk for VOLTAGE DROP in the critical high amp line to the coil

If so what should I buy, what specifications should I be looking for?
Buy a simple Automotive relay 12V/30A for each coil on the valve, and a simple toggle switch, 5A, for each coil on the valve...
toggle_switch.jpg

Also get a Protection Diode for each coil on your valve, mount the diode inside the Hirschmann contact. See my previous post about diodes...
diode_to_plus.jpg

where can i purchase this, perhaps an online site?
Surplus Center have the relays and the switches.....The Hirschmann contact should come with the valve....Wire you can buy at Napa or Chucks etc....Diode at Radio Shack...

BTW Both Napa and Radio Shack should have wire, fuses, relays and switches
 
   / Do I need a relay for grappel? #5  
Some good info posted!

Let me know how this selector works for you. I am looking at the same one. I just called them today to see if they had any 3 spool selectors available, but none. :(

Would you mind posting a diagram of your hydraulic installation? I was wondering if I could add a single spool valve before or after to make a 3 spool for 3 selectable remotes.

Hints:

1. Use dielectric grease on the terminals BEFORE plugging in the relay to the harness shown. It is very tight and will be hard to remove.

2. Be aware there are both waterproof and non waterproof relays.

3. The relays come with a connection on both open and closed terminals or only on the closed. I always use the one with both even if I don't connect the open position. Almost no difference in price and can be quite useful

4. Solder your wire connections when possible and always use waterproof connectors. I like the heat shrink with glue inside. They also make crimp on with a piece of this same type of material over it (3M IIRC).

5. Use a waterproof switch. I like this site: Switches, Toggle Switches, Rocker Switches, Push Button Switches, Foot Switches

Hope this helps!

- JC
 
   / Do I need a relay for grappel? #7  
   / Do I need a relay for grappel? #8  
Keep in mind that solenoids are an off/max on situation with no feathering
 
   / Do I need a relay for grappel? #9  
Keep in mind that solenoids are an off/max on situation with no feathering

Yeah. My existing rear remote has a control lever already. I am planning to plumb this build just before the existing remote connectors and use the joystick to control each port as selected by the solenoid.

Uhmm...should I plumb the existing remotes as position #1 on the solenoid, or after both units (manifold in the middle) and it would work sort of like a power beyond.

I don't know if the existing remotes are OC or not? I am guessing they are OC, since it doesn't create any problems when no hoses are connected. Of course, the lever/valve could be the OC as well. I am also guessing it is after the 3 PT, but don't know that, either.

Thoughts?

- JC
 
   / Do I need a relay for grappel? #10  
I just called them today to see if they had any 3 spool selectors available, but none. :(

Would you mind posting a diagram of your hydraulic installation? I was wondering if I could add a single spool valve before or after to make a 3 spool for 3 selectable remotes.

THIS diverter is stackable. Perhaps you should start a new thread?
 

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