Fire Wood Processor Hydraulics

   / Fire Wood Processor Hydraulics #11  
Tell us more about the setup you plan to build. What size are your hydraulic motors. How big a saw bar do you plan to use. What size saw chain. What speed you desire to run your saw chain. I have seen many saw designs where the improper hyd motor was selected and unsatisfactory performance was realized. This usually results in the builder either accepting the weak cutting performance or swapping out the saw motor for a different one, and even a few projects completely abandoned because the machine couldnt do what was needed.

Sequence of the hydraulics also plays a big part of the processing equation. Noting like waiting for the splitter to complete its cycle before you can make another cut, or waiting for the saw to cut a round before you can split it. There are times in the cycle where you are not using the full power of the splitting cyl or the saw motor. The saw only runs when it is cutting and the splitter only needs full power while it is splitting. The return of the cyl doesnt take as much power as it does to split. Usually while the splitter is actually extending, you will be advanceing the log for the next cut. By the time the cut is made the splitter is fully retracted and waiting for the next round to split. To small a saw motor or not enough oil flow will mean you splitter is sitting idle while it waits for the next round to drop. If timing is right, the next round should drop into the splitting trough just as the cyl is fully retracted. Most of the small factory processors use 25hp engines to pull all of the pumps. Some of the manufactors have started using little bigger engines to speed up the cycles times. With your 80hp engine, you should be easily able to pull a multiple pump setup and provide more then enough power for a very fast processor. Part selection is going to be key for performance. Hp cant make up the difference if you choose the wrong part combinations.

Often a saw motor is choosen because of rpms it will turn. While a gas saw might turn 9000 rpms, they have very little torque and need the rpms to make the cut. A proper hyd motor will produce more torque, but unless you go with a very expensive F11-F12 motor, they simply wont be able to reach the high rpms of a gas saw. It should be noted that gas saws have very small sprockets to pull the saw chain. With a hydraulic motor, you will be able to choose a larger dia sprocket to pull the chain. Most people look as rpms's when trying to guesstimate the speed their saw chain needs to run. this is a mistake. Chain speed should be measured in feet per min, and it is the easiest way to compare the saw to a known working saw that cuts at the speed you require. Rpm of motor, sprocket tooth count and chain pitch can be used to determine fpm cutting speed.

You asked for help chooseing a hydraulic pump to run your hydraulics, but you failed to give us the specifics of the parts you wish to use. Without the specifics of the saw motor, the size of the saw chain, or the sprocket to pull the chain, its simply not possible to choose the correct pump to run it.
 
   / Fire Wood Processor Hydraulics #12  
Muddstopper has the right thoughts on this, the one that really needs to be answered is the amount of wood do you want to process per hour, are you simply going to dump in a big pile or are you going to stack when it comes off the knife. we stack and with 2 or 3 people you do about 1 1/2 cord per hour. During a normal cut/split cycle i'm waiting for the wood to be cleared and if we are cutting 12/14 foot lengths then i can really keep them busy.
The saw motor is the big thing, we were lucky and have an F11 with the 404 chain setup. I'm running about 10 gpm on the saw and it should have 15 to 20 but it is fast enough to do the job.
The thing is the saw feed cylinder, trying to keep it smooth, it takes very little pressure to drop the saw into the wood, the 2 1/2 cylinder is really big for this job. We have a sequencing valve so the the wood clamp has to be down on the log before the saw will drop and the saw has to be up before the clamp is released so as not to be able to advance the log with the saw down. We also installed a shutoff when the saw stops when it is all the way up.
The next thing is the oiling system, are you going to bleed oil from the hydraulics or are you going to have a a chain oiler on its own.
 
   / Fire Wood Processor Hydraulics #13  
I believe saw bar downfeed is supposed to be around 50#-75# pressure. It would be hard to get a 2 1/2in bore cyl restricted to 50# down pressure. A 2.5 bore cyl at 10psi is 49lbs of push force. 15psi would be 74lbs of force. Those low pressures are about what you would expect from the return to tank oil flow as it goes thru the hydraulic filters. It might be possible to get the fluid you need to run the saw bar off the return side of the hydraulic saw, but i dont know how you would regulate it, nor how fast the cyl would extend once activated. Restricted fitting would probably be a must have item.

Personally, I think a seperate saw oiler is the best bet. Hydraulic oil isnt the best lubricant for a saw chain.

A sequencing valve made specificly for a firewood processor cost around $500. The valve controls, the saw motor, log clamp and the down feed of the saw bar. There are other ways to accomplish the same thing. A series of electric control valves and limit switches can be used to make sure everything cycles in the proper order. Dont know which method would be cheapest or work best.
 
   / Fire Wood Processor Hydraulics #14  
saw feed pressure is really low.. for the sequencing we built our own using 2 Sun cartridges SCCA | Sun Hydraulics and a reducer valve on the saw piston down stroke side PBBB | Sun Hydraulics works well. limit switches are not a good idea because of the dirt,saw dust and oil thats floating around the saw.
we also built the chain oiler, will try to get pics.. Jim
 

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