Insulating Hot Water Pipes

   / Insulating Hot Water Pipes #1  

HawkinsHollow

Veteran Member
Joined
Feb 10, 2019
Messages
2,015
Location
SE TN
Tractor
Branson 3015R
Last winter was a struggle with our new tankless hot water heater. The hot water wait time is agonizing, yes, 100% luxury problems. This is more of a quality of life issue than it is about wasting water or energy. Yes, I hate waste. But I also HATE washing my hands in cold a$$ water all winter. And I am not planning on waiting for 2 minutes to run the faucet for a warm water hand wash.

BUT, there is a solution! And the first step of that solution is to insulate my hot water pipes. Luckily 90% of our new PEX water lines are run through our basement or reasonably accessible crawl space. The rest are in the walls of the house, not much I can do about that. Mind you, I am in SE TN and my basements and crawl spaces do not get below freezing ever. I have decided to go with Armacell Tundra polyethylene foam pipe insulation. It has 1/2 wall thickness as opposed to the HD brand that is 3/8" thickness. Every little bit helps! I am being very careful to do this as well as possible. I am gluing every joint and gluing the slit that allows you to slip it over the pipe. I got 1" insulation to go over the PEX fittings that are bigger than the 3/4" PEX. I am making my own 90s by carefully cutting 2 pieces at 45 deg and gluing them together. And finally I have decided to use the foil tape to cover the outside of the insulation in shiny Al to lower it's emissivity. Again, every little bit helps. HF has 150m rolls of the stuff for $7, no brainer. I am also insulating the 1/2" hot water supply lines that I can reach in the basement. But I am mainly focuing on the main line. With this entire reno/addition project I have tried to do things the right way the first time. I plan on being here for at least 20 more years and I figure the effort will easily pay off over that time period. Here is how it looks.
IMG_1939.jpg

Any thing I am missing or haven't thought about? This is my first time doing this.

I am leaning towards doing a recirc system. I found one with a timer that has a aquastat on it. The pump runs when the temp falls to 85 deg and turns off when 105 degree water hits the pump. I figure with the pipe insulation it should not run a lot. Also the timer will allow me to shut it off overnight. I was going to use a crossover valve at teh furthest faucet but I now think I am going to do a dedicated return loop. It is only about 20 feet from the last faucet to the hot water heater. The warm cold water that a crossover causes doesn't seem very cool. The only thing I have run into is the issue of cold water sandwiching. Basically the water in the pipes stays reasonably warm but the water in the heater and the heater itself cools off more quickly. SO you get reasonably comfortable water but then get a little "bubble" of cold water from the stuff that comes out of the heater before it heats up enough. Has anyone experienced this? Am I making a bigger deal out of it than it really is? The good thing is I can always add that later if it really is an issue.
 
   / Insulating Hot Water Pipes #2  
I think you're good with the insulation. Adding a recirculation to it would make the tank less heater run more than needed. Recirculation pumps are more for tank heaters with long runs to far off fixtures.

If I had to do all over again, I'd have a gas tank less on the major flow items, showers, washer and kitchen sink. Bathroom sinks I'd put electric point of use tankless units..

Of course I'd insulate all the lines, hot and cold!
 
   / Insulating Hot Water Pipes #3  
I have a recirc line on my hot water. There is a sensor eye in the bathrooms, turns on when it senses motion, turns off when the hot water returns to the pump.
I insulated after the fact. Wish I had when we built the house. I guess I was bored one day. I added 18' of insulation, probably 50' of total line. It made a noticeable difference in the shower.
My brother has an instant water heater at camp. I find it doesn't work well.
If I'm washing the dishes 8' from the water heater, unless I run the hot water non stop, it's never hot.
 
   / Insulating Hot Water Pipes #4  
Main reason i hate tankless WH is due to the length of time it takes to get hot water. My water heater is 50’ from master bath. I have recirc hot water system. Pump is only 1/20 hp, so cost is pennies. I know people with tankless that incorporate a small tank WH to use a recirc pump with.

I will never wire up another electric tankless. There next to useless on most residential power panels. Last one i wired took 3 x 50 amp circuits. On a 200 amp panel. All lights dimmed when you open hot water faucet. What a joke
 
   / Insulating Hot Water Pipes #5  
Main reason i hate tankless WH is due to the length of time it takes to get hot water. My water heater is 50’ from master bath. I have recirc hot water system. Pump is only 1/20 hp, so cost is pennies. I know people with tankless that incorporate a small tank WH to use a recirc pump with.

I will never wire up another electric tankless. There next to useless on most residential power panels. Last one i wired took 3 x 50 amp circuits. On a 200 amp panel. All lights dimmed when you open hot water faucet. What a joke

I don’t like them for the cost. The water heater cost almost $2000, my plumber charges an extra $500 to install them vs a regular water heater and we still need a gas hookup that’s like $20 a ft. A basic electric water heater is like $600 and the wire is only like $100. Pretty much every customer is looking for ways to save money and cutting the water heater budget from $3000 to under $1000 and still having hot water is an easy place at start. My only experience with the electric tankless they proved to be incapable of making actually hot water in the winter and I’ve never installed one since. Considering the gas one has a 180,000 btu burner it’s not hard to see why the electric one doesn’t work. I have installed a few tankless gas where the customer was willing to pay and they do make models of tankless ones that are capable of using a recirculating pump.
 
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   / Insulating Hot Water Pipes #6  
I have a point of use thankless WH that's on a 20amp double pole. Plenty of hot water for a bathroom sink.
 
   / Insulating Hot Water Pipes #7  
I have a point of use thankless WH that's on a 20amp double pole. Plenty of hot water for a bathroom sink.

Are you sure it’s not a couple gallon tank water heater?
 
   / Insulating Hot Water Pipes
  • Thread Starter
#8  
I think you're good with the insulation. Adding a recirculation to it would make the tank less heater run more than needed. Recirculation pumps are more for tank heaters with long runs to far off fixtures.
Lots of people do recirc pumps on a tankless system. You could be right though with the insulation and using the hot water often enough maybe the water in the line will stay warm enough to enjoy washing our hands. If not a recirc pump will be added.


I have a recirc line on my hot water. There is a sensor eye in the bathrooms, turns on when it senses motion, turns off when the hot water returns to the pump.
I thought about the on-demand with switches and motion sensors. But I like the timer + aquastat option. I don't think it would run all that much with the insulation.
Main reason i hate tankless WH is due to the length of time it takes to get hot water. My water heater is 50’ from master bath. I have recirc hot water system. Pump is only 1/20 hp, so cost is pennies. I know people with tankless that incorporate a small tank WH to use a recirc pump with.

I will never wire up another electric tankless. There next to useless on most residential power panels. Last one i wired took 3 x 50 amp circuits. On a 200 amp panel. All lights dimmed when you open hot water faucet. What a joke
Yeah, this tankless is one of my biggest regrets about things I did during this renovation. They are just not designed for a full sized American household. They are designed for small apartments where there is one wet wall and a few feet of hot water pipes. If I do the recirc pump I have thought about doing a small 4 gallon POU tank water heater as a buffer tank. If not I have heard people complain of cold water sandwiching where the water from the water heater sends a bubble of cold water through the pipes while the heater is getting it up to temp. Hopefully it is not an issue and i don't need it. If so I can add it later.
 

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