It sounds like you have multiple problems. First of all your plungerhead stop is not working since the needles broke. It is a safety device that prevents the plunger from going back if the needles are in the chamber. It should have sheared the flywheel shearbolt. Next, you either do have a timing issue or the needle brake is loos and left the needles drift back into the chamber. Mounted on the right side of the knotter drive shaft, is a disk with spring loaded brake pads on it. It should provide enough drag on the shaft to keep the needles in the "home" position until it is tripped again. The springs are adjustable on the brake, but if the brake pads are worn, they still won't hold. You will need to replace the needles and needle frame to check timing. With the needles in the home position, trip the knotter and turn the flywheel by hand. When the needles start to move, watch until the tips are just flush with the bottom of the bale chamber. At that point, the plunger should be moving to the rear and from 1/2" - 1 1/2" from the tip of the needles. You really should find a owners manual since it shows all this information and show very clear pictures of all these adjustments. The feeder fingers need to be retimed also if timing is off.