Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter

   / Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter #1  

GeorgeSB

New member
Joined
Jul 17, 2017
Messages
23
Location
Colorado Springs, CO
Tractor
Kioti DK35
I just changed the Kioti DK35 Hydraulic oil filter. My tractor is approximate 2003 vintage.

The hydraulic oil filter would not come off.
The hydraulic oil filter wouldn't come loose.

It's a very large filter both in length and in diameter (approx 4.25 inches) or over 100 mm. Very few wrenches used for cars and trucks are that large. Nothing I had would work without damage. I had a chain on a vice grip and that's all that would fit but I could feel it bending the filter when I used it at the end of the filter.

I read and watched everything I could find on line forums and on YouTube

I went to local Autozone, nothing. They suggested a waist belt leather and wrap it on your hand.

I went to another auto parts store, O'Reilly. I showed them the size of the filter. They had two options. A metal strap and a rubber strap. The metal strap had a handle that bent on a hinge for tight places, I made use of that feature.

About two hours before I had soaked the filter's inner most edge where it touches the seal, with PB Blaster, three times. My new favorite for loosening things up.


I ended up using both new filter wrenches.

The rubber strap wasn't strong enough.
So I used the metal strap with integrated handle and a hinge option on the handle. I followed many's advice to put the pressure down at the screw in end and not the outer end. The metal strap was slipping too much. So I inserted as much of the smaller rubber strap between the metal strap and the filter. This worked. But not until I took all the time I needed to get it into a position where I was strongest. There's really only one spot to access that filter and have any power in your hands and arms, from underneath. I was able to pull down. Humans are strong that way, pulling.

Once I finally, finally had a very secure grip in this one and only position. The filter moved a minuscule amount almost imperceptible. It was such a small movement, it nearly had me fooled thinking I hadn't move it at all. But I was pretty certain the filter wrench setup didn't slip and I saw the tiniest movement.

That's what we want apparently and all we'll get the first few times. So I kept repeating the process, setting the strapping up for maximum leverage. It began to move, clearly.

Once it made about a half turn it had let go of the seal or face and I could take it off by hand. The filter is huge so a large amount of hydro oil came out. I had an oil catch tub below.

I filled the replacement filter and wet the entire interface with oil. I knew a lot would leak but I think it was helpful. The inners of the new filter seemed to be absorbing the fresh oil. I had plenty of new oil so I wasn't worried about wasting some.

Once I had the new filter in position and carefully starting the screws. I tightened it up by hand and wiped it down. Then I went back and tightened by hand with much effort. A good amount of oil did leak out of the new filter but I was fine with that and think I did the right thing.

I started up the tractor and measured the oil level.
Once everything was running for a bit I operated the bucket. The bucket ran smoothly, like new. Apparently the old filter was blocking flow and the bucket movement had a rough and jerky feeling. Now all is great. I went back under looking for any leaks and saw a drop. I wiped it all down again and hand tightened a bit more with strength.

I doubt any filter could have been tighter. It was the factory filter put on then painted 14 years ago! I bought this machine used and don't have a dealership and I was working way too much. So the error of the first owner plus me. Now I have time to make things right. I'm hopeful there was no damage.

I'm doing as much service on everything as I possibly can. It makes me very happy.

If you have any questions, please ask.
 
   / Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter #2  
Your next filter change will be much easier and more normal. Other members have commented on the first filter change even at the 50 hour mark in that the tractor has fresh paint, factory must not put any oil on the sealing ring, and a gorilla must have installed it. Some have punched a screwdriver through the filter just to get enough bite and leverage. Hopefully the plugged filter didn't put to much back pressure on the hydraulic pump. It's a shame that this tractor has been let go by the previous owner. I'm sure with your hard work, all will be fine.
 
   / Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter #3  
Had that problem once nothing would work so I got the biggest screw driver that I had and drove a hole threw it to break it loose and three more time after that before it finally came loosened enough to do it by hand
 
   / Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter #4  
I used a drill bit and a piece of 5/8 all thread to get mine off. I have a chain wrench now. Yes there is a special gorilla they have to put those on at the factory. :D I really think it is the paint. You won't have any problem next time.. 14 years huh?.. Yeah I could see how that filter might be a bit clogged up. :)

You are now an official member of the Kioti Gorilla filter club. I will send out your membership credentials later...:)
 
   / Kioti DK35 Removal of hydraulic oil filter; Can't remove the hydraulic oil filter #5  
For the HST filter, I first wrapped a nonskid strip around the end of the filter and then secured a hose clamp over the strip to provide additional structural support to the filter. Then I used my big "bad" pipe wrench :D over the clamp and cranked the filter loose. Without the additional structural support the filter probably would have torn apart.

The hydraulic filter came off with the rubber filter wrench but I did have to clamp a socket wrench breaker bar for more leverage.
 
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