Light weight pin on pallet forks - Yanmar 186D - sub-compact

   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #1  

JCByrd24

Gold Member
Joined
Sep 30, 2010
Messages
301
Location
Midcoast Maine
Tractor
John Deere 2320
Hi all, here was my weekend project. Started out as a pile of new steel, around $250 dollars worth plus a couple of pieces I had around. I have a pile left over, probably enough for another set so I may make a set to sell. I designed the forks to lift full capacity of loader (650lbs) at the tips (not taking into account that the tractor won't actually lift 650lbs that far out). Then I went up a wall thickness size from 1/8" to 3/16" (2" x 3" tube). The heel is reinforced with 1/4" flat bar on the sides and back. The frame is mostly 2.5x1/4" angle, except the outside plates are 4"x1/4" flat bar. Backstop is 3/8" x 2 flat bar, bent on my homemade press brake. Pipe is 1-1/4" Sch40 welded at top of forks (nice fit coped inside 2" rect tube) which slides over the 1" pipe crossbar nicely. I made a pin on because with only 650lb lift capacity I wanted to drop the weight of the bucket and get the leverage advantage. The added visibility is nice. It's not QA, but I added pull rings onto the factory yanmar pins (modified grade 5 bolts). You can barely see but I welded in a small strip against one side of each hex to ensure the pins rotate in the loader arms and cylinders where the bearing area is much larger as opposed to the thinner frame plates. The weight ended up a little more than I expected, guessing around 150lbs, but it is slightly lighter than the bucket. It's also stronger than originally planned though, very little deflection when test lifting against my trucks receiver hitch about 4" from the fork tips with the loader in relief. I can likely modify the frame someday when I move into a more modern tractor with a higher loader capacity.
 

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   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #2  
Those are a beutiful set of forks. I had emailed (Oops, I forgot the maker of my loader on my YM1702, sorry) to ask if they would make a set of forks, similar to what you have built. Maybe I will try to copy yours. racinjason1@verizon.net
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #3  
Very nice fabricating job!
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact
  • Thread Starter
#4  
Thanks for the kind words, I'm happy with how they came out. My paint job even looked decent, almost don't want to use them. I forgot to mention that I'll also be using the frame without the forks to bolt a snow plow on to. I definitely need to paint the loader frame, the pink isn't doing it for me.
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #6  
Great job on your forks! :thumbsup:
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #7  
Looks great!!!!! Remember...there is no such thing as overkill!!!!!!
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact #8  
Backstop is 3/8" x 2 flat bar, bent on my homemade press brake.

I too want to add what a great job you did. Looks professionally made. I curious about your press brake. Any chance you can post a picture or two of it?
 
   / Light weight pin on pallet forks - Yanmar 186D - sub-compact
  • Thread Starter
#10  
SRS, I just made a new thread in this forum with a couple pics. Let me know if you have questions.
 

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