Lokking for full Mechanization in Corn Field

   / Lokking for full Mechanization in Corn Field #1  

mjourneys

New member
Joined
Feb 21, 2013
Messages
7
Location
Coimbatore
Tractor
Mahindra Swaraj 978
I am looking to implement full mechanization at a 30Ha Field with corn (maize). What are the possible implements I could use I have a 120 HP(wheel trac-120m) tractor done sowing now I am struck how to seed,control weeds and spray also the row distance I should use while using these implements pls suggest from your practices
 
   / Lokking for full Mechanization in Corn Field #2  
Here in the states 30" rows are popular . I don't know what you have available for implements . How many acres in 30 Ha ?
 
   / Lokking for full Mechanization in Corn Field #3  
I think 30 ha is about 70 ac. As Keven said 30" rows are popular, but I assume for only 70 ac. you are going to want used equipment and that means look to what is popular where you are. You will need a planter, sprayer, some people cultivate as well as spray, and corn picker or combine depending on use. the big thing is they need to work together. You don't want a wide row planter and a narrow row combine ect.
 
   / Lokking for full Mechanization in Corn Field #4  
Where iscoimbatore ?
 
   / Lokking for full Mechanization in Corn Field
  • Thread Starter
#6  
Hi guys thanks for your replies, Coimbatore is in India I am looking to undertake a project to mechanize maize cultivation here (which had not been done so far yet in here) I have about 70 Acre of land with both black cotton soil and red soil equally divided and it is well irrigated (2/3 Rectangle shaped). I need to know what would be your approach in this kind of condition what implement would you use to get the best possible yield as far as implement goes we should import only so no constrains as I have said earlier there is an 120 HP tractor available with me.
 
   / Lokking for full Mechanization in Corn Field #7  
What type of irrigation? Flood?
 
   / Lokking for full Mechanization in Corn Field #8  
You need a lister , hiller , whatever you can find to plant on the high and water the low . Do you have any idea about what you are doing ? Iadmire your ambition and am trying to help . Do you have any water ? Do you have any money , fertilizer , fuel , luck ?
 
   / Lokking for full Mechanization in Corn Field #9  
You could end up investing a lot of money in equipment for a 70 acre field.

I'm not sure about the used market for combines, or shipping one from the USA to India, but it wouldn't be cheap depending on the model, especially if you only use it one day a year. If you need big equipment, figure out a way to share it with the neighbors, perhaps covering a few hundred or a thousand acres or so.

I saw a pull combine for sale locally, but it said it needed something like a 300 HP tractor to pull it. Perhaps it could be adapted with a car engine to power the combine.

There are some mini farming combines & harvesters which you might consider, but they may not be any less expensive than a good used combine or other equipment, at least in the USA.

A lot would depend on what you want to do with the corn.

Sweet Corn for market.
Field corn for seed/grain, and perhaps biomatter.
Field corn for silage and dairy.

You will do best if you can find a market for your waste.

Also consider the climate. In some places, corn can be grown without irrigation. Otherwise irrigation can be a big expense. There are many people in the USA that still use basically the same irrigation ditches that were built over 100 years ago, and it can involve some manual labor.
 
   / Lokking for full Mechanization in Corn Field #10  
for your your situation, I would suggest a 4 row set up on 30" inch spacing, the rows will be 30" apart, this works out nice for most tractors with wheels set at 60" center to center, you can drive down the rows with running over corn or the place where you want to plant the corn,

Two basic types of planters, one is a surface planter, it plants like a drill or any mechanized narrow row seeder, for like wheat or oats,
but the spacing of the planting openers is 30", (in the US many years ago, a company called van brunt (John Deere ended up buying them out,)made a very successfully drill seeder, and one can use if the spacing is correct, 10" you block off two rows and only use ever third row, the feed cups are such they will plant corn,
but now they make special planters just for corn that are very expensive new, but they each have there own seed box, and metering systems and openers, and they usually use a bar and add as many of the units on it as wanted at the spacing one wants,


before chemicals, to control weeds, they made a corn planter, called a lister, it would plow a furrow and plant the seed in the bottom of the furrow, like in the bottom of a ditch,

when the weeds started to grow they used a machine called a GO dig, that had shields disks, and small tillage tools on it, this machine would ride the ridge of the mounds and in the multiple passes it would throw the dirt back on to the corn coving the weeds, (timing was of importance) as the corn had to be taller than the weeds, by about mid summer, the final pass with the machine would have put dirt up around the base of the plant and in the process (hopefully) had killed the weeds,

to day with the surface planter, (plants on flat ground), most farmers use chemicals and spray the corn with the proper chemical to kill the weeds that are coming and not kill the corn,


In the US we use what is called a Combine for harvesting, Combine means they combined the header and the thresher unit into one unit, thus the word Combine,

with a combine, they take the header off, (used for wheat and other small grains), and put on a corn header, or a machine made for picking corn off the stocks, the corn header is usually the same as the planter, unit or a mulplit of the planter unit,

most can not drive straight enough to not knock down corn if you would not get lined up with the planted rows, so you follow the planter if one has a 8 row planter then one could use a 2 or a 4 or a 8 row picker header to harvest it,

before combines they just used a corn picker, that would pick the ears and put them in a wagon, and the wagon would be taken out of the field and dumped in a pile or in a building to finish drying,

the pile would then either be ran through a stationary sheller or the corn feed to cattle on the ear,

and before that my dad would train horsed to pull wagons that a man would walk along and hand pick the corn and throw it in a wagon the horses would obey voice commands, and would stop or go or slow or speed up by the words used,
the wagons would be taken back and emptied and later they would shell the corn off the cobs,

like I said one could probably make a many row planter if the feed cups will feed corn seed, to work by blocking off a few rows and then only using ever 3th third one or so,

a tool bar with some shanks and sweep tillage tools on it will work for weeding it,

harvesting will most like be your biggest vhallange to mechanize,

take a look at this thread, http://www.tractorbynet.com/forums/projects/186813-food-plot-project.html some smaller planters pictured,
 

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