Stick Welding Quick Tip... Shortening Electrodes (Video)

   / Stick Welding Quick Tip... Shortening Electrodes (Video) #1  

ChuckE2009

Silver Member
Joined
Jun 4, 2010
Messages
131
Goodafternoon everyone,

Just thought I'd share a quick video that I'd put together... This is on taking a full size 14" stick electrode, cutting it in half, and being able to use both halves.

Its something that could help you when welding in close quarters, or around small diameter pipe, or other small objects... Its even something I did when I first started welding, because that shorter electrode amplifies less of your hand's vibrations and is a little easier to guide, if you're really new to welding.

Anyway, maybe it can make your life easier... I like to use mini-bolt cutters and just "half" them, but I know some people like to "clean things up" with a belt sander, or angle grinder or the like... I personally don't, because this can crack the flux, but hey, whatever works for you...

Heres the video, hope y'all enjoy it :)


Have a good weekend, everyone :)
 
   / Stick Welding Quick Tip... Shortening Electrodes (Video) #2  
Is electronical a word?:laughing: It's always a good idea to strike the arc 1/2" or so ahead of where your weld will start and move back once a smooth arc is established. This helps to eliminate porosity at the start, especially with 7018. Doing root passes with 6010, you start on the previous weld to get your arc/puddle established and then move to the keyhole. The root gets ground before the hot pass anyway. 3/32" rods are usually 12". With the twist style stingers you can bend the bend the rods easier for tight spots. Having shorter rods is good too, that's why I always keep rod stubs that are longer than a couple inches. Trying to cut some rods in half will cause the flux to come off in chunks.
 
   / Stick Welding Quick Tip... Shortening Electrodes (Video) #3  
Have done this several times when removing broken studs. The flux breaking off can be a problem.
 

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